HEAD OFFICE: 283-287, F Wing , 2nd Floor, Solaris I, Saki Vihar - - PowerPoint PPT Presentation

Xicon International Ltd., is a Indian owned company founded in 1986. It is headquartered in Mumbai, India and manufactures Electrical Heat Tracing Products and a wide range of factory fabricated items such as Tanks, Pressure vessels, Stacks, skids, Ducts, Air receivers etc. Xicon is a turnkey EPC contractor providing services to the Power, Oil & gas and Process Industries. Xicon is known for its “customer oriented” reputation by keeping its focus on providing the best value to its customers through quality product and services. HEAD OFFICE: 283-287, ‘F’ Wing , 2nd Floor, Solaris – I, Saki Vihar Road, Andheri (E), Mumbai – 400 072. Maharashtra FABRICATION UNIT: D-13, MIDC Murbad, Dist. Thane - 421401, Maharashtra REPRESENTATIVE OFFICE: A-7, 3RD FLOOR, ACHARYA NIKETAN, MAYUR VIHAR 1, NEW DELHI-110091 REPRESENTATIVE OFFICE: 201, VARDHMAN MARKET, RAM VIHAR, NEW DELHI - 110092 REPRESENTATIVE OFFICE: 12, Station View Road, Kodambakkam, Chennai - 600 024, Tamil Nadu

We aspire to be the leader in the Electromechanical industry

• ffering the highest degree of

technical competency and

• perational efficiency through a

consistent and sustainable product and process development. We will be known for our Highest and most Ethical standards of Quality, Technical expertise, Consistency and Customization imparted through our Experience, Training, Knowledge & Innovative process Implementation providing value for money to our customers.

• Quality
• Integrity & Commitment
• Growth
• Adaptability

These values are a part of our everyday business conduct. We work hard to manage all our

• perations for the healthcare,

safety and prosperity of our employees, customers and the environment.

QUALITY Xicon international’s success is the consistently high quality of our products and services. That's why we take

• ur responsibility to maintain our position at the cutting edge of technology so seriously, continually assessing,

implementing and monitoring new services and systems. Included in this assessment process is the certification of our Factory. In addition, all our operations conform to local and international environmental regulations. HEALTH, SAFETY & ENVIRONMENT Xicon International is committed to the systematic provision and implementation of stringent HSE procedures. Because of the nature of our industry, employees will often be required to work in adverse conditions and across diverse geographies. Their protection is our priority. We pride ourselves on our continual pursuit of HSE improvement and training. We not only want to encourage staff to steadfastly adhere to the relevant policies, but also to engage in processes of improvement and empowerment within the system. All our facilities are certified to international HSE Standards.

CERTIFICATIONS

ISO 9001: 2008 DIN EN ISO 14001: 2009 OHSAS 18001 : 2007

• FACTORY

FABRICATED

• SITE

FABRICATED

• EHT
• TURNKEY PROJECTS

AND SYSTEMS

• EPC

SERVICES

• R & D
• CONSULTANCY

& PROJECT MANAGEMENT

• DESIGN
• PROCUREMENT &

INSTRUMENTATION

• TRADE

XICON’S MARKET SEGMENTS OIL & GAS INDUSTRY METAL (STEEL, ALUMINIUM, COPPER ETC) CRYOGENIC STORAGE TANKS CHEMICAL & PETROCHEMICAL INDUSTRY

POWER GENERATION: Fossil fuel, DG based, Gas based, Nuclear, Solar

PROCESS PLANTS ELECTRIC POWER DISTRIBUTION

PRODUCTS

FACTORY FABRICATED PRODUCTS SITE FABRICATED PRODUCTS

• TANKS
• AIR RECEIVERS
• STACKS
• SKIDS
• DUCTING
• STRUCTURAL STEEL

SUPPORTS

• ELECTRICAL HEAT

TRACERS.

• STORAGE TANKS
• DOUBLE WALL TANKS
• STRUCTURAL STEEL
• LP PIPING
• CW PIPELINES

ELECTRICAL HEAT TRACING

• EHT OF FOLLOWING TYPES

Self regulating, Series Resistance, Constant wattage parallel circuit, self regulating system, M I Cables, Skin trace heating system.

• ACCESSORIES & CONTROL

SYSTEM

• HOSES
• PAD HEATERS
• HEAT TRANSFER CEMENT
• DRUM HEATERS

OUR METHOD OUR TYPICAL EHT SYSTEM

• Electric heat tracer
• Power connection kit.
• Control thermostat/ RTD
• In-line/T-splice kit
• Cable end termination.
• Attachment tape
• Electric Heat Tracing” label
• Thermal insulation and

vapor barrier

ELECTRICAL HEAT TRACING (EHT)

TANKS & PUMPS PIPELINES INSTRUMENTS & VESSELS GLASS LINED EQUIPMENTS WE HEAT TRACE

• OUR TRACERS RANGE FROM 5°C TO 500°C
• XICON'S TRACERS HAVE BEEN USED IN AMBIENT AS LOW AS (-) 40°C.
• OVER ONE MILLION MTRS OF TRACERS ARE IN OPERATION IN INDIA ALONE.
• XICON’S TRACERS ARE INSTALLED IN ALMOST EVERY INDUSTRIAL SECTOR SUCH AS

CHEMICAL / PROCESS/ ENGINEERING / METALLURGICAL/ FERTILIZER / FOOD PROCESSING / GLASS / CERAMIC / OIL / REFINERIES / THERMAL POWER PLANTS & OFFSHORE PLATFORMS.

• XICON SUPPLIES PATENTED AND PROVEN HEAT TRACING SYSTEMS
• XICON'S LATEST ACHIEVEMENT IS HEAT TRACING OF BURIED UNDERGROUND PIPELINES

WITH A PIPE IN PIPE CONCEPT FOR THE FIRST TIME IN INDIA.

• 1. ELECTRICAL HEAT TRACERS OF FOLLOWING TYPES:
• Self-Regulating Heat Tracers
• Series Resistance Heat Tracers
• Constant Wattage Parallel Circuit Heat Tracers
• Self Regulating System based on Constant Wattage Tracers
• M I Cables
• Skin Trace Heating System
• 2. ACCESSORIES AND CONTROLS FOR HEAT TRACERS
• 3. ELECTRICALLY TRACES HOSES FOR TRANSFER OF FLUIDS
• 4. PAD HEATERS
• 5. HEAT TRANSFER CEMENT
• 6. DRUM HEATERS
• 7. HOPPER HEATERS
• 8. PRE INSULATED ELECTRIC HEAT TRACED TUBING

OUR PRODUCT RANGE

STANDARDS AND APPROVALS

EN50014 & EN50019 IEC 62086 & IEC 60079-7 ANSI/IEEE Std 515 114665 DIN VDE 0254 C22.2 Nos. 1301; 130.2; C22.2 & No. 138 EN50014, EN50019, BS6351, IEEE Std 515 E-6865, E-6866, E-6867, E-6868

FACTORY FABRICATED ITEMS

TANKS AIR RECEIVERS STACKS SKIDS DUCTING STRUCTURAL STEEL SUPPORTS

1. TANKS

Xicon has been building tanks and stainless steel equipment since 1996, working with our customers to provide best in class solutions for all of their equipment needs. We continue to grow and evolve to meet the demands of a wide variety of industrial applications. Fabrication of tanks being our USP, you can trust us with your tank project that it will be completed with the expert knowledge and skilled engineering of the entire Xicon team Xicon has the experience needed for a variety of tank projects, from simple one-tank requirements to multi-million dollar projects. We have successfully completed thousands of jobs since opening our doors, employing more than 150 people, many of whom have worked for the company for 20 years or more. Our highly skilled craftsmen fabricate tanks ranging from one to 60,000 gallons at our facility in Murbad, Thane. Our in-house engineering department begins working at the quote stage and continues through the length of the

• project. Their expertise throughout the entire process ensures that your tank meets specifications, is sized

properly and includes the specified options. Because we serve a diverse group of industries, we offer a variety of options to meet customer requirements, such as:

TYPES OF TANKS

Horizontal cylindrical tanks with flat and dished ends Vertical cylindrical tank Flash Tank Rectangular Tanks Vessels Tanks with separators

• 2. AIR RECEIVERS

We are considered as one of the leading manufacturers, exporters and suppliers of quality Air Receivers in the

• country. Manufactured by making use of advanced technology, Developed from finest quality raw materials, our

Air Receiver Tanks are free from all kinds of breakage. They effectively seal the air inside and prevent leakage. We offer Compressed Air Receivers at the most reasonable prices. Features: · Sturdiness · Low maintenance · Fine finish · Durable finish

• 3. STACKS

STRUCTURALLY SUPPORTED

Due to the particular nature of stacks and their susceptibility to failure due to wind and seismic induced vibrations, along with corrosion and erosion the design process is a complex one. We at Xicon have the expertise to cope up with these factors and our detailed design and engineering skills help us get a reputation for Engineering best in class structurally supported stacks with easy access to staircase and test platforms. All these with an engineering that shows reliable, easy and safe framework.

• 3. STACKS

SELF SUPPORTED

Self supported stacks at Xicon are fabricated using modern engineering design principle combined with state of the art manufacturing process. We manufacture it as per customer’s requirement with highest quality of standards .

• 4. SKIDS

Xicon offers custom integrated process skid fabrication to create mechanical and electrical skid mounted process systems that are mounted on a common base to meet your specific design and process requirements. Our process control skids are all built in our own facilities, located in Murbad, Thane, (IND). All skids are Tested in our workshop for full check out before shipment. Our skids support pumps/piping/valves/instrumentation/heat exchanger/ strainers etc. We offer:

• A. Fuel Oil / Fluid unloading

The Power Generation Industry can benefit significantly by utilizing Xicon to build process skids for a capital efficient plant construction project. We have experience and expertise in Fuel oil and Fluid unloading Skids of all types. B.Fuel Oil/ Fluid Pressurization skids Xicon’s pressurizing skids are used for efficient pumping of any fuel or chemical additive including dyes, markers and performance enhancing additives. They are modular in design, offering ultimate flexibility and a choice of configurations as per user requirements. At Xicon we design and manufacture fuel transfer skids for both single and duplex arrangements, with filtration as required. We manufacture these systems for many different applications in industries

• C. Chemical Injection

Chemical Injection Skids fabricated by XICON are designed to complement chemical treatment systems to provide critical reagents for standard operation conditions. Each skid could include multiple units to deliver reagents at different points in the treatment train as per our client's requirement. Main Features: · Custom build and modular units · Quick response and end cycles · Long life chemical pumps · Complex process development capability · Quality assurance and control management

• 4. SKIDS

• 5. DUCTING

Xicon’s fabrication facility at murbad is reputed for consistent high quality ducting work, precise delivery scheduling and moderate pricing. We focus on excellence in performance without compromising the health and safety of its manpower and environment. We make available HVAC duct specialist knowledge on all aspects and can assist contractors for specific ducting requirement. Relatively new in Ducting, we have executed over 15 large scale projects in india and abroad by constant delivery and service of excellent products. Xicon’s modern and comprehensive working facilities are operated by a team of experts who consistently achieve reliable, efficient and safe fabrication, machine operation and loading. SAFETY: We employ skilled fabricators, mechanics and technicians. We priorities in organizing safety training for all our employees where they are trained to use the equipments and methods how they should be controlled to ensure the safety.

We manufacture various types and models of ducting made of Galvanised Steel, stainless steel and aluminum. · Square ducts and fittings · Rectangular ducts and fittings · Round spiral ducts and fittings · Fire rated ducts · Sheet metal ducting

• 5. DUCTING

• 6. STRUCTURAL STEEL

Xicon International is one of the finest fabricators/erectors of structural steel in the Country with over 400,000 square feet of fabrication facilities located in our factory. We expertise in both onsite and offsite fabrication of structural steel. Our workshops utilize the most up-to-date sophisticated equipments available in our industry. This unique combination of products and services allows us to provide the capacity to fabricate the most complex designs within a nominal time schedule.We ensure shipping, sequencing, and fabrication are all in line with the requirements of the erection crews. Safety is a critical focus in all aspects of our operations. We work as an integral team member to facilitate budget management and design assistance in addition to

• ffering value engineering to all of our clients as part of our service package. We pride ourselves on our ability

to successfully complete fast track projects on time or ahead of schedule.

SITE FABRICATED ITEMS We are qualified to perform a wide variety of site fabrication services that make new installations, facility upgrades and renovation more timely and cost

• effective. Operating nationwide, our professional team of Engineers and Experts

keeps your project on time and on budget. Our On site fabrication includes:

1. TANKS

Xicon can bring the highest skill levels and most up-to-date technology direct to your site! Xicon’s Field Fabrication is a specialty field fabricator and erector of stainless steel tanks, pressure vessels, columns and equipment for use in the oil and gas and chemical industry with a recent transform we visualize to enter the brewing and beverage industry. Our field fabrication and service group is an experienced team of field specialists in stainless steel, who supply prompt and responsive service to meet your requirements. They offer field fabricated tanks and vessels of any size tank. Xicon’s Field Fabrication maintains heavy duty construction equipment and qualified field erection crews, which they will bring right to your jobsite. We will partner with your contractors, so you can continue operating as usual, without disruption to your plant operations and other construction programs.

1. TANKS

Whether you need new construction, a plant expansion, or on-site tank demolition, Xicons many years of experience manufacturing the highest-quality tanks and process equipment makes us your true single-source supplier to achieve all your process tank needs. We fabricate: · Vertical cylindrical storage tanks- CS · Vertical cylindrical storage tanks- ss · Double wall- tanks (Inside ss/outside CS) · Horizontal cylindrical tanks with flat and dished ends

• 2. LP PIPING

Xicon serves a range of core sector industries, from thermal and nuclear power to refineries, petrochemicals and fertilisers. For our customers, Xicon spells reliability, on-time delivery, cost competitiveness and high quality standards with no compromise on Health, Environment & Safety. We believe in a flexible approach to customer needs and meet them with extensive, multidisciplinary competences and best in class

• technology. Our onsite team is capable and expirenced to fabricate LP Piping for:
• 1. Oil and Gas industry
• 2. Thermal power plants
• 3. Nuclear power plant
• 4. Fertilizer plant

• 3. STRUCTURAL STEEL

We pride ourselves on our ability to produce precise and economical structural steel fabrications, our numerous past projects across the globe have been both large and complex and our clients would attest to our company having the capacity, quality control procedures, skills and systems to take on any job, big or small. Our team comprises of both old and experienced, young and ambitious steel fabricators who are constantly looking for ways to innovate and integrate old methods with new technology. Steel and Site has our hearts set on the future of manufacturing and innovation, we break the mould any way we can to lead the way into the future of quality made, low priced and technologically rich structural steel fabrication.

• 4. PIPING

Our range of facility installations include: · Natural Gas Pipeline · Crude Oil · Gas and Oil Metering Facilities · Cross country piping · And other large bore piping installations At our facility, we also complete high yield carbon and stainless steel pipe fabrications for third party installers. We have in-house pipe welding capacity. We carry out welding engineering and welding procedure qualifications

• n-site.We assemble large pipe fabrications on-site and ship to the field.

Xicon also highlights its pipeline maintenance capabilities. We have installed more than 5,000 feet of tight fitting welded sleeves on large diameter.

ENGINEERING

XICON’s Specialization: Fuel oil / Fluid unloading, Storage and transfer system which includes tanks, piping, pumps, strainers, valves, instrumentation, control(hardwired/PLC), thermal insulation, steam tracing, electrical heat tracing, illumination, electrical distribution system (panels / cables / JB / cable Trays). XICON offer’s concept, design, engineering layouts, Civil & Structural engineering data, Supply of Mechanical and Electrical equipments, Installation / supervision and commissioning of the projects. Our experience in Turnkey projects include: A. Electrical heat tracing system B. Balance of plant equipment for DG Sets C. Central Lube Oil storage & purification system D. Fire Fighting System E. Steam Tracing System F. LP PIPING G. Structural Steel H. HT & LT Electrical distribution system.

We have over three decades of experience as a successful EPC contractor. We apply our skills, knowledge, methods, know how to in executing the most challenging projects. As the saying goes “EXPERIENCE IS IRREPLACEABLE”. This is reflected in the hundred plus projects successfully executed by our team resulting in repeat orders. Our project team is equipped with latest resources & technical know- how to tackle practical problems in executing the EPC project. Quality, safety, speed are achieved through committed engineers & project managers, Skilled Manpower & technical capabilities.

OUR RANGE OF EPC SERVICES: 1. FOHS for: Thermal Power Plant, DG Set based power plant, Metallurgical, Process Plant. 2. FLUID UNLOADING/ STORAGE AND TRANSFER SYSTEMS. 3. DG SET BASED POWER PLANT 4. UNDERGROUND/ABOVE GROUND HEAT TRACED CROSS COUNTRY PIPELINES. 5. ELECTRICAL DISTRIBUTION SYSTEM AND SUB-STATIONS. 6. BITUMEN STORAGE, HANDLING & TEMPERATURE MAINTENANCE SYSTEM.

ENGINEERING

SERVICES & COMMERCIAL SECTOR

DESIGN

• PUMPING & HEATING SKIDS WITH THYRISTORISED PANELS.
• THERMAL INSULATION & HIGH TEMPERATURE STEAM TRACING
• STACKS - SELF SUPPORTED/ STRUCTURALLY SUPPORTED
• DESIGN & SUPPLY OF ‘PIR’ INSULATED PIPE IN PIPE SYSTEMS.

R&D CONSULTANCY PROJECT MANAGEMENT TRADE INSTRUMENTATION PROCUREMENT

ORGANISATION CHART

MANAGING DIRECTOR HEMANT K.T.

QC DIVISION 01 ENGINEERING DIVISION 01 FACTORY DIVISION MANAGERS

(MECH & EHT)

02 PROJECT DIVISION

(MECH & EHT)

02 SALES DIVISION 05

PROCUREMENT DIVISION

02 ACCOUNTS & ADMIN 10 QC ENGINEER 01 ENGINEERING TEAM 09 FACTORY TEAM

(MECH & EHT)

11 SITE TEAM (MECH & EHT) 13

PROCUREMENT TEAM

02 OFFICE & SUPPORT STAFF 04

ADVISORY BOARD PRAFUL SUKTHANKAR R.G. KODIALBAIL

DIRECTOR - ENGINEERING DURGA PRASAD RAO MGMT REPRESENTATIVE SAFETY & QUALITY ASSURANCE SUDHIR KANDALGAONKAR G.M - PROCUREMENT KETAN KINARIWALA G.M - SALES & BD V.G. MUKUND DGM - ACCOUNTS & ADMIN RAJESH BHONDIWALE SAFETY DIVISION 01 SITE SAFETY ENGINEER 01

VENDOR REGISTRATIONS

HEAD OFFICE : 283-287, ‘F’ Wing , 2nd Floor, Solaris – I, Saki Vihar Road, Andheri (E), Mumbai – 400 072. Maharashtra CONTACT : Ph: +91-22-28478700/1/2/3 Fax: +91-22-28478707 Email: contact@xicon.co.in PLEASE VISIT