SLIDE 1
Middle East Sulphur Plant Operations Network (MESPON 2016)
Habshan AGRU - Operational Challenges
GASCO CO: Jumaa Al Marzouqi Univ niverSU rSUL Cons nsult ulting ing: Abdulkader Alkasem
Habshan AGRU - Operational Challenges Middle East Sulphur Plant - - PowerPoint PPT Presentation
Habshan AGRU - Operational Challenges Middle East Sulphur Plant - - PowerPoint PPT Presentation
Habshan AGRU - Operational Challenges Middle East Sulphur Plant Operations Network (MESPON 2016) GASCO CO: Jumaa Al Marzouqi Univ niverSU rSUL Cons nsult ulting ing: Abdulkader Alkasem Agenda Habshan AGRUs Habshan Overview Habshan-0
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SLIDE 3
Habshan AGRUs
SLIDE 4
Habshan Overview
NGL Gasco Ruwais Separation 321 331 341 320 330 340 48 47 27 Separation 45 /300 37 57 38 58 39 59 Associated Gas Compressio n 152 133 153 Separation 30 40 50 21 31 41 51 45 /100 20 Separation 24 34 44 54 Associated Gas Compressio n (ETB) 22 52 32 42 43 53 33 OAG
TMM-B TMM-C ADGAS TMM-C/D/6,7/8,9/13 TMM-F TMM-F
Habshan-0 Habshan-1 Habshan-2 Habshan-4 Habshan-3
Train-1 Train-2 Train-1 Train-2 Train-3 Train-1 Train-2 Train-3 Train-1 Train-2 Re-injection Residue Gas Sales Gas TMM-F TMM-B Buhasa Storage Condensate Takreer Ruw. A.D. Refinery Storage
- Liq. Sulphur
Gasco Ruwais/ Habshan Granulation Plant Process Units Symbol Key
Tag No. Tag No. Tag No. Tag No. Tag No.
Condensate Stabilization Amine Treatment Acid Recovery NGL Recovery Debutanizer Granulation Bab Plant Buhasa
SLIDE 5
Habshan 5 Plant
Non-Assoc Gas (ADCO) 850 mmscfd
Separation & Stabilization Unit 200 Debutanizer Unit 210 Train-1 & 2 Unit 32/33
Sales Gas
Acid Gas Removal Unit 532/533 Dehydration (TGE) Unit 547/548 Acid Gas Removal Unit 530/531 NGL Recovery Unit 540/541
NNF
Separation & Stabilization Unit 520 Dehydration (Mol sieve) Unit 540/541 Condensate Separation & Stabilization NGL Recovery Unit 47/48 Sulphur Recovery Sulphur Recovery
Habshan - OAG
945 mmscfd
Habshan-0 & 2 Habshan-2
Condensate
NGL Sales Gas NGL
Habshan-1
Sales Gas NGL Sulphur
NGL Condensate
Assoc Gas (ADCO) 300 mmscfd Assoc Gas (ADGAS) 1,000 mmscfd
Habshan 5
SLIDE 6
Typical AGRU
Absorber Lean Amine Tank Amine Flash Drum Regenerator Reboiler K.O. Drum. Feed Gas Filter Flash Gases Sweet Gas Acid Gas To SRU Sour Gas. Cooler Reflux Drum Acid Gas Cooler Reflux Pump Amine Booster Pump Circulation Pump Water Wash Pump LP Steam SC Rich Amine Lean Amine T= 61 C P=8 Bar P=1.2 B T=107 C T=130c T=65 C T=110c Amine Filter Package 10 % P=67b T=65c T=65c T=57c T=55c Anti Foam
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Challenges of Operation
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H2S in Sweet Gas
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H2S in Sweet Gas
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H2S in Sweet Gas
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H2S in Sweet Gas
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H2S in Sweet Gas
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H2S in Sweet Gas
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Amine/Amine Exchanger
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Amine/Amine Exchanger
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Amine/Amine Exchanger
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Amine/Amine Exchanger
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Mercaptan Content in Sweet Gas
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Mercaptan Content in Sweet Gas
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Lean Amine Loading
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Low Feed Flow
50 100 150 200 250 300 350 Knm3/ 3/h
Feed eed flow w at t on
- ne tr
e trai ain in H H2
AG feed
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Low Feed Flow
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Low Feed Flow
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Summary
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