GP TURBO Company Profile 01. History Sales situation Production - - PowerPoint PPT Presentation
GP TURBO Company Profile 01. History Sales situation Production capacity Location T eam Products 02. Factory 03. Workshop Equipment Quality Control 04. Quality Control Certification 05. Development
01.
Company Profile
eam
02.
Products
03.
Factory
04.
Quality Control
05.
Development
06.
Package and Logistics
07. 08.
Sales working
Future
GP Turbo is a Division of the NINGBO Motor Industry Company, which is a group of companies located in Ningbo city, the 4th biggest sea port in the world. GP Turbo began turbocharger development and manufacture in 2008 and at that time focused solely on supplying the Chinese domestic OEM market. In 2010 GP Turbo set up an aftermarket production line. In 2012 GP Turbo invested in a new stand alone aftermarket facility. In 2017, having outgrown the original aftermarket facility, GP Turbo invested in a brand new aftermarket facility with an annual capacity in excess of 75,000 complete Turbocharger assemblies and 125,000 Cartridges.
1999 -----
Ningbo Motor Industry Company Founded
02. 03. 04.
05. 01.
2006 -----
Warehouse established in Sea Port Area
2008 -----
GP Turbo supplies Chinese Domestic OEM Market
2010 -----
GP Turbo Aftermarket production line established
2012-----
GP Turbo Aftermarket Borui factory established
Our Team
Technical Department
Mr Lu Mr Shen Mr Zhou
QC Department Sales Department
Mary Hu Sophia Shao Susan Liu Alex Wu General Manager & Product Manager Cathy Wu Mr Sun Mr Liu
2016 20,000 Turbocharger assemblies 28,000 Cartridges 2017 25,000 Turbocharger assemblies 22,000 Cartridges 2018 : 25,000 Turbocharger assemblies 24,000 Cartridges
Sales
Currently : 2,100 Turbocharger assemblies per Month 3,500 Cartridges per month Capability: 6,000 Turbocharger assemblies per month 10,000 Cartridges per month
Production Capacity
Sales Growth Production Capability Growth
10000 20000 30000 40000 50000 60000 70000 80000 90000 2012 2013 2014 2015 2016 2017 USD QTY 0.00 1000000.00 2000000.00 3000000.00 4000000.00 5000000.00 6000000.00 7000000.00 8000000.00 2010 2011 2012 2013 2014 2015 2016 2017 2018
There are more than 900 different Turbocharger models in GP Turbo’s product range, covering Passenger, Truck, Bus, Industrial and Agricultural vehicles. GP Turbo can also supply 560 models of cartridges and other spare parts such as repair kits , pneumatic actuators, sensors and electronic actuators.
1101-001-016
OEM Code: 17201-OL040 KW: 173 Engine: 1KD-FTV Fuel: Diesel Application: 2006- Toyota Hilux SW4 and Land cruiser 3.0L, 2982 ccm, 6 Cylinders
1101-016-024
OEM Code: 06F145702C KW: 195 Engine: BHZ Fuel: Gasoline Application: 2006- Audi S3 2.0 TFSI 1984 ccm, 4 Cylinders
1101-077-002
OEM Code: 23534361 KW: 384 Engine: Series 60 Fuel: Diesel Application: 2007- Detroit Diesel Highway Truck 14.0L, 14000 ccm, 6 Cylinders
Material Standard
Element Composition (Weight %) Si Cu Mg Mn Ti Al ZL101A 6.5～7.5 0.25～0.45 0.08～0.20 balance ZL108 11.0～13.0 1.0～2.0 0.4～1.0 0.3～0.9 balance
Compressor housing , Back plate, Seal plate
Element Composition (Weight %) C Si Mg Mo Mn P S QTSi-Mo 3-3.5 3.65-4.15 0.065-0.35 0.5-0.7 ≤0.6 ≤0.04 ≤0.02 Element Composition (Weight %) Si C S Mn P HT250 1.79～1.93 3.16～3.30 0.094～0.125 0.89～1.04 0.120～0.170
Turbine housing Bearing housing
Element Composition (Weight %) C Si Mn Cr Ni S P K418 0.08-0.16 0-0.5 0-0.5 11.5-13.5 balance 0-0.01 0-0.015
Turbine Wheel
Element Composition (Weight %) Si Cu Mg Mn Ti Al ZL105 4.5～5.5 1.0～1.5 0.4～0.6 balance
Compressor Wheel
Element Composition (Weight %) C Si Mn Cr Mo S P 42CrMo 0.38~0.45 0.17~0.37 0.5~0.8 0.9~1.2 0.15~0.25 ≤0.04 ≤0.035
Trust Collar Thrust Flinger
Element Composition (Weight %) Cu Sn Al Fe Mn Ni Pb Si P Zn CW713R 57.0-59.0 <0.4 1.3-2.3 <1.0 1.5-3.0 <1.0 0.2-0.8 0.3-1.3 Balance H62 59.5-61.0 <0.2 <0.05 <0.2 <0.3 <0.3 Balance
Journal Bearing Thrust Bearing
W6mo5cr4v2 Composition (Weight %)
C W Mo Cr Mn V Al Si P S 1.05～1.2 5.5～6.75 4.5～5.5 3.8～4.4 0.15～0.4 1.75～2.20 0.8～1.2 0.2～0.45 ≤0.03 ≤0.03
CrMoNiTi
Composition (Weight %)
C Ti Mo Cr Mn Ni Si P S 0.8～1.5 ≤0.35 0.7～1.4 10.0～15.0 ≤0.7 ≤0.6 0.5～1.4 ≤0.06 ≤0.04
Piston Ring
Element Composition (Weight %) C Si Mn Ni Cr P Cu S Mg
S-NiCr353 ≤2.4
1.5~3.0 0.5~1.5 34.0~36.0 2.0~3.0 ≤0.080 ≤0.50 ≤0.014 ≤0.055
GP Turbo operates on an assembly basis only, without any machining . GP Turbo’s Aftermarket facility shares the same supply chain as the OEM operation , strictly controlling each component. GP Turbo devotes all its attention to Supplier control, inwards QA testing and Assembly of the final product, along with its
the second manual assembly line for small order production.
Balancing Room Fabrication Room QA Inspection Room Component Warehouse
VNT calibration Equipment Pneumatic Actuator Test Equipment Precise Micro Heavy Duty Balancer Turbo Technics High Speed Balancer S400 Turbo Technics High Speed Balancer
Complete Turbo performance Test Machine
Height Gauge Hexagon CMM Projector Pneumatic Tester
Scanner
Cleanliness Test
Components Test Report from supplier Reject
Quality Control Flow
NO 100% Appearance Inspection Return Blow hole, Shrinkage, Porosity , Damage , Cracks etc. Physical and chemical testing The Third party Dimensional Inspection Inspection Room Approved
Not Approved Report to supplier Analysis and resolution Approved Reuse Signature Warehouse Assembly Processing inspection Finished Product Area Random check Approved Not Approved Signature Shipping Stock Area Rectification Signature Return
Certification
01.
Make drawing Look for available tooling
No
Develop new tooling
YES
Sample checking Trial assembly Road testing
Performance testing Mass production Original sample
Approved Not Approved
Components Cost (USD) Remark Turbine housing 4,500~7,000 Normal size, QTSi-Mo 9,000~12,000 with exhaust manifold, QTSi-Mo 9,000~13,000 Normal size,D5S 14,000~18,000 with exhaust manifold,D5S Compressor Housing 3,000~10,000 due to size and structure Turbine wheel 3,000-5,000 due to size Compressor wheel 800~1,500 due to size Bearing Housing 4,000~6,000 due to size and structure Actuator 600~1,200 due to size and structure
3,000~6,000
50 complete Turbochargers per year 120 Cartridges per year
Development Capacity
Components : 30 days with available tooling 45-60 with new tooling Cartridge: 30-45days with available tooling 45-60days with new tooling Turbocharger: 45-60days with available tooling 90-120days with new tooling
Development Time
Customer Claims Policy:
If there are only one or two claims from a complete shipment, I.E. less than 1%, GP Turbo initially provides new replacement components, then asks for photos of the faulty parts or samples for analysis. GP Turbo will then provide a failure analysis report. If the problem is of a significant nature, I.E. more than 5% of a given model; firstly GP Turbo requests that the customer ceases the sales of that model. Secondly, the customer should immediately send GP Turbo two failed samples for analysis. GP Turbo will then provide a failure report and discuss a solution with the customer.
1200-1400 passenger car Turbochargers in one 20’ GP 600-800 PCS heavy Duty Turbochargers in one 20’ GP Approximately 2000 Cartridges in one 20’ GP
Clients
AUTOMEC Automechanika Frankfurt AutomechanikaIstanbul Expo Partes AutomechanikaBuenos Aires MIMS
Brands We Have
Turbocharger and Cartridge Components Overseas brand
► New Equipment and Facilities in plan :
Spectrometer ,Tensile testing machine ,New balance machine The third assembly line
► Workshop
Another 1600 square meter new workshop in next three years
► Sales T
arget
Increase 100% in next three years
► Production Capacity T
arget
To 120,000 PCS whole turbochargers per year
With an OEM supply background, both the technological and component supply systems are very well supported, greatly assisting with patent avoidance, performance improvement and risk management.
Technical Background
GP Turbo obtains its initial data about any given market and products through Chinese Customs data and third-party service companies. GP Turbo then goes to the market, visits customers, markets, stores and even recycling companies to obtain first-hand information. As a result of of GP Turbo’s market research and product development services, it is better placed to service its customers.
Marketing
1) Provides technology training to customers as requested ; 2) Deal with any customer claims actively and quickly; 3) Share information about new markets and products as GP Turbo receives it.
Services
GP Turbo currently has a huge product range and is still developing new products. GP Turbo’s quality is always at the highest possible level; however GP Turbo continues to improve in this area with a target of less than 0.5% customer claim in aftermarket.
Products and Quality
For more information, please visit : www.gpturbocharger.com