GLOBAL PLAYER FROM TURKEY Introduction Contact List Prplast - - PowerPoint PPT Presentation

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GLOBAL PLAYER FROM TURKEY Introduction Contact List Prplast - - PowerPoint PPT Presentation

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II III I GLOBAL PLAYER FROM TURKEY Introduction Contact List Prplast Extension Mr / Ms Contact Person E-Mail Telephone Language(s) Department Line Mehmet 0090 262 English, General Mr SISMANOGLU

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“GLOBAL PLAYER FROM TURKEY”

I II III

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Introduction – Contact List Pürplast

Mr / Ms Contact Person E-Mail Telephone Extension Line Language(s) Department Mr Mehmet SISMANOGLU m.sismanoglu@purplast.com.tr 0090 262 677 19 90 113 English, French General Management Mr Volkan OZTUNC v.oztunc@purplast.com.tr 0090 262 677 19 90 117 English Vice General Management Operational Mr Faruk SANCAKLI f.sancakli@purplast.com.tr 0090 262 677 19 90 122 English Plant & Production Management Mrs Hulya AYDEMIR h.aydemir@purplast.com.tr 0090 262 677 19 90 115 English Financial Management Mrs Ece SANLI e.sanli@purplast.com.tr 0090 262 677 19 90 190 English Quality Assurance Management Mrs Gunay GENCEL g.gencel@purplast.com.tr 0090 262 677 19 90 177 German, English Project & Development Management Mr Aykut COTUK a.cotuk@purplast.com.tr 0090 262 677 19 90 191 English Quality Controlling Management Ms Aysegul INAN a.inan@purplast.com.tr 0090 262 677 19 90 124 English Customer Relations / Key Account Management Ms Ozde DEPREM

  • .deprem@purplast.com.tr

0090 262 677 19 90 154 English, German Kaizen & Lean Production Management Ms Meral AVCILAR m.avcilar@purplast.com.tr 0090 262 677 19 90 128 German Logistics Management Mrs Ozge Tunca

  • .tunca@purplast.com.tr

0090 262 677 19 90 160 English HR Management Mr. Omer Ayluctarhan o.ayluctarhan@purplast.com.tr 0090 262 677 19 90 220 English Maintenance Management

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FIGURES of PURPLAST

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Year of Organization Founder Turnover 2013 Production Area Investment 2013 Umit Sismanoglu 1981 25,1 Mio € 47.000 qm 2,9 Mio €

299

( 49 White Collar – 250 Blue Collar )

Employees

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Turnover / Investment 1997-2014 Graphical

5 10 10 15 15 20 20 25 25 19 1997 97 19 1999 99 20 2001 01 20 2003 03 20 2005 05 20 2007 07 20 2009 09 20 2011 11 20 2013 13

2 2,1 2,1 2,45 2,45 3, 3,47 47 2,5 2,52,9 2,9 6,2 6,2 8, 8,4 10 10,3 ,3 12,3 12,3 17,5 17,5 19 19,1 ,1 17 17,9 ,9 20 20,7 ,7 24 24,1 ,1 23 23,6 ,6 25 25,1 ,1

1,07 1,08 2,1 0,67 0,61 2,4 1,2 1,9 2,7 1,7 1,1 1,2 0,9 6,2 5,1 3,2 2,9

MIO O €

Turnover Investme ment

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2014 2014 26,9 T 26,9 TAR ARGET GET

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CUSTOMERS

MERCEDES BENZ ( Hosdere ) EVOBUS ( Neu Ulm - Mannheim ) 

DAIMLER TRUCKS ( Aksaray - Wörth )

BMW MOTORRAD ( Berlin – Dingolfing )

MAN-NEOPLAN ( Germany - Poland - Turkey )

VOLVO ( Sweden – Finland – Poland – Mexico )

VDL GROUP ( Belgium - Netherlands )

SOLARIS BUS ( Poland )

TEMSA ( Turkey )

VANHOOL ( Belgium – Macedonia )

AUTOLIV ( Turkey – Germany – France - Romania – Hungary )

KARSAN ( Bursa )

IRISBUS IVECO ( France – Chezc Rep. )

MCI ( USA, Canada )

MAGNA ( Southampton – Golcuk )

HISARLAR ( Turkey )

FORD OTOSAN ( Kocaeli )

TAKATA ( Romania – Germany )

MERKAVIM ( Israel )

OTOKAR ( Adapazari )

KION GROUP STILL / FENWICK / LINDE ( France – Italy )

ACTIA ( France )

OGHAB SCANIA ( Tehran – Semnan )

ASTON MARTIN ( Gaydon UK )

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PURPLAST EXPORT 41% of the total sales…

56% of total production indirect export with OEM in Turkey

Germany France Italy England Poland Romania Spain Portugal Belgium Netherlands Sweden Greece Mexico Brasil USA Canada Russia Ghana Egypt India Belarus Hungary Finland Checz Rep. Israel Bulgaria South Africa China Ukraine Algeria Tunisia Morocco Syria Iran Serbia Croatia

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CERTIFICATIONS

ISO/TS 16949 : 2009

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ISO 9001 : 2008 ISO 14001 : 2004 OHSAS 18001 : 2007

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PU MASCHINERY

KRAUSS - MAFFEI

PUROMAT 30

PUROMAT 30 QS

PUROMAT 80

PUROMAT 80 QS

PUROMAT 80 QSC

PUROMAT 80 QSC

PUROMAT 80 QSC (2 mixingheads)

PUROMAT 80 QSC (2 mixingheads)

PUROMAT 80 QSC (2 mixingheads)

PUROMAT 80 QSC (2 mixingheads)

PUROMAT + ABB Robot HoneyComb Technology

LFI Robot Integrated

RIM RRIM Machine Piston Type

CANNON A-40

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PU INJECTION PRESS

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PU INJECTION

3-Channels Mixing Head

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HONEYCOMB SPRAY ROBOT

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DCPD Injection Line Krauss-Maffei

1st Line in Turkey

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Metal Working Machines

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Laser Cutting Tube Bending

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LASER CUTTING

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CNC TUBE BENDING

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WELDING

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ROBO-WELDING

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PURPLAST TOOLING

IBM CATIA V5 R20 NX Mod. Preparation 3 CAD Stations 2 CAM Stations 2 Stations for Calculations 205 Moulds in 2010 210 Moulds in 2011 198 Moulds in 2012 213 Moulds in 2013

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CAD – TOOL DESIGN CAPABILITY

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DESIGN WORKSHOPS with

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MILLING MACHINES

2 MILLTRONICS 1 BRIDGEPORT 5 AWEA

  • 8 cnc machines

STEEL & ALUMINIUM Block - Cast MOULDS

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MILLING MACHINES

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MILLING MACHINES

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CAM – TOOL MANUFACTURING

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THERMOFORMING

VILLA CMS Group

 1 -(3000*1500) mm  2 -(1600*1400) mm  3 -(1200*800) mm  4 –(2500*1600) mm  5- 3000*1600)Automatic

  • BENECKE KALIKO

( ABS & PVC FOIL )

  • VITASHEET METZELER

( ABS )

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VACUUM THERMOFORMING

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MILLING & MODELLING

HUBER & GRIMME 6 CNC MILLING MACHINES

 HG 3000 TANDEM  5 AXIS

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CNC CUTTING / MODELING

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PURPLAST PROJECT

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3D-Digitalizing

  • CAD Data comparison
  • Quality Assurance
  • Reverse Engineering
  • Rapid Prototyping
  • Packaging
  • Virtual Reality
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QUALITY CONTROL

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MEASUREMENT UNIT

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REVERSE ENGINEERING

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DIGITALIZING

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ASSEMBLY

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ASSEMBLY

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Polyurethane for Automotive Industry

 Steering Wheels  Cockpits  Covers  Armrests  Headrests  Seats  Ceiling – Sidewall  Engine Room

Insulation

 Partitions  Wheelcovers  Protectionbars  Headliners  Truckdashboards  Handles  Armrests of driver

beds

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PRODUCTS - 1

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1 2 3 4 5 Cockpits & Dashboards

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Cockpits & Dashboards Co-Partner for ‘Coach of the Year Dashboards’

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Cockpits & Dashboards Integrated Dash Units

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PRODUCTS - 2

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Headliners

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PRODUCTS - 3

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Partition Panels

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PRODUCTS - 4

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Wheelcovers Handles Protection Bars Shifting Knobs

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PRODUCTS - 4

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New Types ‘Steering Wheels’ for Coaches, Trucks and Tractors

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PRODUCTS - 5

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Seats

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Bus Seats Mercedes-Benz Bus Seats Franz Kiel

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Motorcycle Seats BMW

MODELS

  • K 1300 R
  • K 1300 S
  • G 450 X
  • F 800 ST
  • F 800 R
  • R 1200 R

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Motorcycle Seats HOREX

VR6 ENGINE !

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VR6 ENGINE !

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Motorcycle Seats

High Performance Foaming

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Motorcycle Seats BMW

F 800

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Motorcycle Seats BMW

GX TYPE

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Motorcycle Seats BMW

G 450 X

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Motorcycle Seats BMW

F 800

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Motorcycle Seats BMW

K 1300 R

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Motorcycle Seats BMW

K 1200 S

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Motorcycle Seats BMW

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PRODUCTS - 6

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Flaps

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PRODUCTS - 6

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PRODUCTS - 6

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PRODUCTS - 6

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Roof Interior Solutions Light Weight Products Cost Savings

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PRODUCTS - 7

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Insulation Sets

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PRODUCTS - 8

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P DCPD Exteriors

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PRODUCTS - 8

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P DCPD Exteriors

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PRODUCTS - 8

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P DCPD Exteriors

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PRODUCTS - 8

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P DCPD Exteriors

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PURPLAST WAREHOUSE LGI HERRENBERG Just in Time

LOGISTICS CONCEPT

PURPLAST

Contact Persons : Freddy Jekel Necati Karabulut

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WORLD PREMIERE VOLVO 9700 HD IAA HANNOVER

PHOTOS

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WORLD PREMIERE MERCEDES BENZ NEW TOURISMO IAA HANNOVER

PHOTOS

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WORLD PREMIERE JONCKHEERE GRAND TOURISMO EUROBUS BIRMINGHAM

PHOTOS

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S416 GT TOP CLASS SETRA EUROBUS BIRMINGHAM

PHOTOS

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NEW INVESTMENTS 3rd BUILDING 26.000 m² Administration / Headquarters

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NEW INVESTMENTS 3rd BUILDING 26.000 m² Deliveries

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NEW INVESTMENTS 3rd BUILDING 26.000 m²

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NEW INVESTMENTS CARROUSEL CAPACITY

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2 SHIFTS CAP. Σ650.000 pcs.

1 SHIFT FREE CAPACITY Σ325.000 pcs. NCS DEMAND Σ260.000 pcs. NÜLS DEMAND Σ65.000 pcs.

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NEW INVESTMENTS 3rd BUILDING 26.000 m² New LFI Line

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NEW INVESTMENTS 3rd BUILDING 26.000 m² New SRIM Line for Interiors Vacuum Thermoforming Units

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Hydraullic Clamping Units 250 t. for New Facilities NEW INVESTMENTS

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NEW INVESTMENTS

New CNC 5Axis Robot for deep DCPD parts Cutting & Prototyping

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Internal Paint Shop for Exteriors & Interiors NEW INVESTMENTS

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Welding Robot for Metal Inserts NEW INVESTMENTS

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Automation & Data Gathering Software On Line Planning Checking Andon Panels Integrated NEW INVESTMENTS

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NEW INVESTMENTS Purplast 4th BUILDING Logistic Center & Plastics

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NEW INVESTMENTS Purplast 4th BUILDING Logistic Center & Plastics

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NEW INVESTMENTS Purplast 4th BUILDING

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#3 #4 #5???

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NEW INVESTMENTS Purplast 4th BUILDING Logistic Center & Plastics

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Purplast 4th BUILDING Logistic Center & DCPD Processing ( PaintShop Included )

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GENERAL VIEW PURPLAST FACILITIES

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#3 #4 #2 #1

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KEY WORDS OF COMMITMENT

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Synthesis of Traditional Strenthgs and Future Pojections ! Well Experienced Staff and Great Know-How of PU Processing Flexible Hi-Tech Machinery and Equipment Level Innovative and Continuously Investment Oriented Sustainably Structured & Well Designed Processes Institutionalisation Projected

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NEWS

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New Customers from the World ( Agricultural and Construction Machinery )

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NEWS

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New Joint Venture in China for integrated system solutions --- Polyurethanes / Plastics / Insulations ---

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Thank You for Your Attention…

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