Forklift Safety PPT-SM-FORKLFTSFTY 1 V.A.0.0 Forklifts Used to - - PowerPoint PPT Presentation

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Forklift Safety PPT-SM-FORKLFTSFTY 1 V.A.0.0 Forklifts Used to - - PowerPoint PPT Presentation

Nov 23, 2023 315 likes •610 views

Forklift Safety PPT-SM-FORKLFTSFTY 1 V.A.0.0 Forklifts Used to move materials in industrial settings Operators must be Certified and authorized 18 years of age or older Adequately trained PPT-SM-FORKLFTSFTY 2 V.A.0.0

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PPT-SM-FORKLFTSFTY V.A.0.0

Forklift Safety

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PPT-SM-FORKLFTSFTY V.A.0.0

Forklifts

  • Used to move materials in industrial settings
  • Operators must be

– Certified and authorized – 18 years of age or older – Adequately trained

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PPT-SM-FORKLFTSFTY V.A.0.0

Forklifts

  • Training must include

– Classroom presentation – Hands-on demonstration and evaluation – Operating instructions on each type of forklift that will be

  • perated
  • Operators must be evaluated every three years
  • Retraining may be required if necessary or changes occur

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PPT-SM-FORKLFTSFTY V.A.0.0

Forklifts

Companies must

  • Offer site specific truck and workplace training
  • Ensure workers comply with training requirements
  • Must authorize forklift operators
  • Ensure that forklifts meet applicable ANSI requirements

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PPT-SM-FORKLFTSFTY V.A.0.0

Automobiles vs. Forklifts

Characteristics that differ include

  • Steering
  • Weight
  • Stability
  • Centers of gravity (CG) and force
  • Visibility

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Steering

Forklifts

  • Tighter turning radius

– Do not cut sharply – Forklift can overturn

  • Steer from the rear

– Causes rear to swing wide

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Weight

Forklifts

  • Smaller and more compact
  • Relatively heavier

– Reduces acceleration – Increases braking distance

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Stability

Forklifts

  • Not stable when loaded
  • 3-point suspension is rigid
  • CG must stay within the

stability triangle

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Center of Gravity and Force

CG will change with

  • Weight of the load
  • Height of the load
  • Position of the forks
  • Changes in speed
  • Changes in direction

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Visibility

Forklifts

  • Poor forward visibility
  • Mast and load may obstruct view
  • If visibility is obstructed

– Travel in reverse – Use a spotter

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Indoor Use

  • Gas and diesel forklifts have a potential for CO

build up

  • CO is invisible and deadly
  • Ventilation may be necessary in small areas
  • Propane and electric forklifts

– Less likely to release toxic gas

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PPT-SM-FORKLFTSFTY V.A.0.0

Classifications

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Forklift Classes D Diesel powered D Diesel unit with additional fire protection to exhaust, fuel and electrical systems DY DS plus temperature limitation features and no electrical powered components E Electric ES Additional safeguards to prevent sparks and limit surface temperatures EE ES plus completely enclosed electrical equipment Ex Specifically designed for atmospheres that may contain flammable dust and vapors G Gasoline GS Safeguard to the exhaust, fuel and electrical systems LP LPG (liquefied petroleum gas – usually propane powered)

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Tires

Based on working surface

  • Solid tires

– Smooth, hard, level surfaces

  • Pneumatic or air filled tires

– Rough and uneven surfaces – Inspect for proper inflation

pressure

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Pneumatic tires Solid tires

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Pre-Operation Inspection

  • Must be done before each shift
  • Check

– Fluid levels – Leaks – Steering wheel condition and function – Seat/engine cover is secured – Brakes – Tires – Hoses

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Pre-Operation Inspection

Check

  • Labels, charts and signs
  • Horns and alarms
  • Mast and forks
  • Gauges
  • Controls
  • Rollover protection

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Pre-Operation Inspection

  • Never add, modify or remove anything without

the manufacturer’s authorization

  • Report any damage or missing components to your

supervisor

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Load Chart

Forklifts must have a legible load chart or data plate

  • Lists maximum load capacities at

various distances on the forks

– Distance will be from load’s CG

to the back rest of the forks

– Usually expressed at 24, 36 and

42 in.

  • Vital for a safe lift

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Load Chart

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Operational Safety

To ensure safety

  • Operate at appropriate speeds
  • Slow down when turning and at intersections
  • Maintain three truck length following distance
  • No horseplay
  • Seat belts should be worn at all times
  • Keep arms and legs inside the forklift

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SMP 21.5

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Operational Safety

To ensure safety

  • Keep workers clear of suspended loads
  • Never drive towards a worker
  • Do not carry passengers
  • Yield to pedestrians

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SMP 21.5

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Operational Safety

  • Dock boards secured and in good condition
  • Loading a trailer with a forklift

– Secure trailer – Chock – Do not overload weight capacity of trailer floor or

trailer jacks

– Inspect floor for damage

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SMP 21.6

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Operational Safety

When lifting loads

  • Follow load limits
  • Put heavy side close to mast guard
  • Never carry loose material
  • Loads should be centered and lifted slowly
  • Do not make more than one movement at a time
  • Loads should be carried low to the ground

– Preferably 4 to 6 in.

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SMP 21.6

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Operational Safety

When operating on a ramp

  • Drive slowly
  • Drive straight up and down the ramp, never

sideways

  • Forks should always face up ramp
  • The load should be carried as low as reasonably

possible

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SMP 21.6

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Operational Safety

Forklifts can only be used as work platforms if work platforms

  • Incorporate handrails
  • Guard against accidental contact
  • Are securely attached to forks
  • Incorporate emergency shutdown
  • Are approved for personnel lifts
  • Do not use pallets

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SMP 21.6

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Operational Safety

  • When working near railroads

– Never park closer than 8 ft. – Cross at an angle

  • When dismounting forklift

– Face forklift and use three points of contact

  • When forklift is unattended

– Lower forks to the ground – Set brake – Shutdown

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SMP 21.6

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Fueling and Battery Charging

Fueling

  • Should be done outdoors
  • Shut down forklift
  • Be aware of fuel amount and type
  • Remove ignition sources within 50 ft.
  • Do not leave fuel nozzle unattended
  • Secure propane cylinders properly
  • Wear appropriate PPE
  • Clean up spills immediately

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SMP 21.6 – 21.7

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Fueling and Battery Charging

Battery charging

  • Hydrogen and oxygen release can be flammable

– Do not smoke and remove ignition sources

  • Wear splash goggles and rubber gloves
  • Mixing acid for batteries

– Add acid to water if needed – Clean up spills immediately

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SMP 21.7

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