How we use forklift truck data to improve our customers - - PowerPoint PPT Presentation

Toyota Material Handling

How we use forklift truck data to improve our customers’

• ccupational safety

Marcus Löwendahl, Product Manager

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Introducing Toyota Material Handling

Our mission:

Customer first

Bringing exceptional efficiency to material handling operations

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Introducing Toyota Material Handling

Horizontal transport Order picking Products

to optimise your efficiency

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Introducing Toyota Material Handling

Loading & unloading Stacking Products

to optimise your efficiency

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Introducing Toyota Material Handling

In TMHE’s sustainability strategy,

Safety is 1 of 3 key focus areas

MINIMISE environmental impact OPTIMISE business processes MAXIMISE safety, quality & performance

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Introducing Toyota Material Handling

Material Handling Industry Safety Statistics

Material Handling Industry Safety Statistics

A sizeable challenge

EUROSTAT accidents statistics

1% of accidents in EU factories was caused by mobile handling equipment These 1% resulted in 10% of all physical injuries 14% of workers who died as a result of a contact with mobile handling devices were less than 25 years old

Source: European Commission research paper from 2008 into “causes and circumstances of accidents at work” across EU-27 countries in the period 2001-2005

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Material Handling Industry Safety Statistics

A sizeable challenge

US OSHA accident statistics

~ 85 forklift fatalities per year ~ 34,900 serious injuries ~ 61,800 non-serious injuries

Source: US Occupational Safety & Health Agency (OSHA)

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Material Handling Industry Safety Statistics

More detail at national level

Dutch accident statistics

Top root causes identified by Dutch research:

• 1. Poor visibility and audibility
• 2. Lack of separation of pedestrians and trucks
• 3. No adjustment of speed of the truck to the situation
• 4. No safe guards to prevent accidental movement of a stationary forklift
• 5. Inadequate driver training
• 6. Lack of a safety culture

Source: www.evo.nl (EVO)

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Primary types of accidents identified by Dutch research:

43%: Pedestrians hit by forklift 29%: Accidents involving forklift driver 9%: Entrapment between or against and object and the truck 7%: Fall from height moving work platform on the forks of the truck 6%: Person hit by object falling from forklift truck 6%: Others

Our Safety Strategy

Our Safety Strategy

MAXIMISE safety for customers using our equipment

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Safety Audit & Leadership:

Lost Time accidents 2 1 time

Plant & Equipment: Design for safety Systems & Procedures: I_Site: Our fleet management solution People's Behaviours Training: Drivers, Pedestrians, Managers

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EU OSHA Campaign Partnership

Our Safety Strategy

Understanding safety statistics drives our innovation

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Forklift accidents’ statistics SAS (System for Active Stability) Driver Ergonomics Safety Package Driver Training I_Site SpotMe Pedestrian hit by forklift Accident involving forklift driver Entrapment Fall from Height Person hit by object falling from truck

43% 29% 9% 7% 6%

I_Site Our fleet management solution How we use forklift truck data to improve our customers’ occupational safety

How we use forklift truck data to improve our customers’ occupational safety

Connecting trucks anywhere

Global coverage

• Universal multi-user access

with high security data protection

• Mobile connectivity
• No local installations required
• Active in 50+ countries
• Over 50,000 trucks so far

I_Site

Connectivity kit

• Telematics unit & antenna
• Shock sensor
• Controlled access (PIN

keypad)

• Web portal access
• Smartphone app

How we use forklift truck data to improve our customers’ occupational safety

I_Site

Driver interface

• Pre-operational check
• Smart Access (card access)

How we use forklift truck data to improve our customers’ occupational safety

How I_Site helps our customers

Make improvements in 4 key areas

COST CONTROL ENVIRONMENT HEALTH & SAFETY PRODUCTIVITY

• Reduce damage costs
• Optimise fleet size
• Optimise number of

drivers

• Improve truck utilisation
• Improve driver

utilisation

• Real-time notifications
• Driver licence control
• Impact reduction
• Shock lockout
• Pre-operational check
• Immobilise unsafe

trucks

• Optimise of truck usage

& lifetime

• Optimise battery usage

& lifetime

How we use forklift truck data to improve our customers’ occupational safety 57 % reduction 10 % increase ”Not a single accident year one” ”Part of our Sustainability plan”

Customer examples

Key safety features

Shock sensors

Improving safety

Shock

Key safety features

Shock lockout

Instant notification alerts

Creep Speed

• r Alarm…

Check & Reset

Crash!

Key safety features

Remote driver access control

Authorised access only

• Driver authorisation control
• Personal PIN code or existing ID

card or key fob

• Provides utilisation information

Key safety features

Pre-operational check

Raising the bar on safety

• Starts every time a new driver logs in
• Driver performs safety check on the truck

– Truck is locked out if serious faults are identified

• Instant failure notification

Key safety features

Quickly alerting drivers

 Send ad-hoc messages from the I_Site web directly to driver(s)  Convenient in remote or noisy sites

• Safety messages
• Allocating job to a driver
• Request ‘return to base’
• Call drivers into meeting

Messaging

Key safety features

For fleet managers “on the move”

 Keeping you in control – wherever you are …  Instant alerts:

• High Shocks
• Failed Pre-Op Checks

I_Site smartphone app

Key safety features

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Recognitions

Awards &

THANK YOU

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ありがとうございました