FOR CEMENT INDUSTRY Dickinson Geographic Footprint Office Locations - - PowerPoint PPT Presentation

PRECAST REFRACTORY SHAPES FOR CEMENT INDUSTRY

Dickinson Geographic Footprint

Office Locations

• South Africa
• Zambia
• Mauritius
• Tianjin, China
• Egypt
• Namibia
• Democratic Republic of Congo
• Russia
• Brazil

Business Operations Business Experience Business Alliance Locations

Dickinson Head Office & Workshops

Total land area: 14,000 m2 Total buildings (including offices, workshops & warehouses): 8,500 m2

Industries We Serve

• Aluminium Smelting
• Glass
• Platinum & Nickel
• Iron, Steel & Coke Making
• Copper & Cobalt
• Ferrochrome & Ferromanganese
• Heavy Sands
• Nickel
• Power Generation
• Cement & Lime
• Chemical & Petrochemical
• Ceramic
• Refractory Manufacturing
• Food & Beverage Manufacturing
• Fertilizer Manufacturing
• Water & Municipal Services
• Telecommunications

Safety Policy

• Dickinson Group of Companies operates according to

international best practices to achieve the highest practical levels of Safety, Health, Environmental Control and Quality, and adheres to BS OHSAS 18001:2007 accreditation.

• The safety of our employees and contractors is an integral

part of our business, with the goal of ZERO HARM.

• The Group strives to:
• Demonstrate strong leadership and direction in all

conceivable SHEQ issues.

• Ensure a consistent approach to the management of

SHEQ in all locations.

• Consult and communicate with all employees and

stakeholders.

• Educate the workforce in risk management, safety,

health and environmental principles.

• Respect the right of all staff to work in an environment

where they know that risks are adequately controlled.

• Promote the health and wellbeing of all its staff.
• Measure SHEQ performance.

Furnace Solutions Industrial Solutions

Precast Refractory Shapes

• Over 25 years experience
• State-of-the-art

Production Facilities

• Stringent

Quality Control Measures

• Latest

Polystyrene Cutting & Mould Design Technology

• 20

Ton Overhead Crane Capacity

• High

Intensity Paddle Mixers (50kg to 1000kg)

• Reliable & Efficient Service
• Ensuring Extended Service Life

Latest Polystyrene Cutting & Mould Design Technology

• Every component is designed with

the latest in 3D parametric computer modelling software

• State-of-the-art

technology to produce the highest quality products for our customers.

• Experience
• Innovation
• Design expertise

High Intensity Paddle Mixers

• The

new technology range

• f

high intensity paddle mixers for more consistent mixing with the capacity to mix from 50kg to 1000kg.

• The mixers have automatic water

and mix timing functions.

• New adjustable high frequency

vibrating tables able to handle big block casts.

Programmable Drying Furnace

• New

adjustable programmable drying furnace capable

• f

drying precast blocks from 2,5 meters to 10 meters in length.

• Environment-temperatures

during installation and dry out influence the ability to drive off the chemically combined water

• The refractory materials are heated

to a temperature between 850 and 1000 °C to form a ceramic bond.

Benefits of Precast Refractory Shapes

• Modular Design
• Stringent Quality Control
• Faster Installation
• Controlled Dry Out
• Ease of installation and Repair
• Shortened repair times
• Consistent and controlled manufacturing process
• Unique purpose developed materials and shapes for each application
• Work done off site resulting in minimum interface with production
• Areas of higher wear can be engineered with optimal refractory materials
• Easier slag or dross removal due to lower porosity
• Less down time due to quicker installation and heat-up times are minimized
• Shapes from 1kg to 9 metric tons, resulting in less joints and faster installation

Precast Products for Ferrous and Non Ferrous

• Aluminium Melting Furnaces
• Coke Oven
• Boilers
• Rotary Kilns
• Sinter Plants
• Shaft Kilns
• Combustion Chambers
• Burners
• Launders
• Ladles
• Feed Chutes

Precast Products for Cement Industry

• Precast Bull Nose
• Kiln Hood
• Burners
• TAD Damper
• Cyclone Roofs

Precast Bull Nose ver 3

Clients

• Afrisam Ulco
• Lafarge Chilanga
• Lafarge Lichtenburg
• Kiln 3
• Dangote Sephaku design

stage

Precast Cyclone Roofs

Advantages:

• Speed of Installation
• Ease of repair
• No curing of Refractories

Precast Kiln Hood

• Modular Design
• Faster Installation
• Ease of Repair
• Controlled Dry Out

Precast Burners

• More than 12 months service life
• Correct mixing times
• Right amount of water
• Sufficient vibrating frequencies
• Proper refractory procedures
• Controlled heatup procedure

Global References

Global Alliances

USA FRANCE SOUTH AFRICA UK GERMANY DENMARK EGYPT SOUTH AFRICA BELGIUM BELGIUM DRC / BELGIUM SOUTH AFRICA BRAZIL RUSSIA

“One Personalised Solution” Global Footprint Global Alliances State of the Art Equipment Certification: OSHAS 18001 Inherent Innovative Culture Specialist and experienced personnel

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Dickinson Group of Companies provides a “One Personalised Solution” and strives to be your preferred business partner. www.dgrpint.com DICKINSON GROUP OF COMPANIES Corporate Head Office 10 Smuts Avenue P.O. Box 63 Vereeniging 1930 South Africa Tel: +27 16 421 3720 Fax: +27 16 422 1038 Email: sales@dgrp.co.za