Flexy 205 Remote Machine Data Remote Access Jacob Hinsch - - PowerPoint PPT Presentation

Flexy 205

Remote Machine Data Remote Access

Jacob Hinsch jgh@wexoe.dk

Obstacles for Industry 4.0 in your factory

• Unique and proprietary protocols,

sometimes on legacy machines

• Machines not providing valuable data
• IT involvement has been increased

due to security concerns

• Lack of resources to support

worldwide customers

What are machine builders looking to in the future?

• Monitor machine performance
• Be notified before an issue occurs
• Condition-based maintenance services
• Minimize impact of emergencies
• Maximize machine uptime and productivity
• Learn from the machine and build better

equipment

Flexy 205 – The dual-purpose Gateway

A) Address the needs of end users

End User Local Data:

• All PLC protocols and OPC UA

client available

• Collect data to push towards

local enterprise system

• Read and collect machine data

(#cycles, alarms, KPI, recipes, set point, consumption …)

Flexy 205 – The dual-purpose Gateway

B) Address the needs of machine builders

IoT Gateway for Machine Builders

• Push data to remote applications
• r clouds
• Remotely connect to PLC / HMI

for troubleshooting

• Monitor the machine in real time

• WAN interface is built in
• Configurable 4 port LAN/WAN
• 2 slots for extension cards (all ext. cards fit both slots)
• SD card for easy Set up, commissioning & memory extension
• Dimensions: 133 x 122 x 55 mm (H x D x W )
• DIN rail, 24V DC
• Extended temperature -25°C to +70°C
• 3 years warranty

Compact and robust design

Flexy 205

Flexible connectivity

Cellular

(4G & 3G)

WiFi Ethernet Serial

• Built-in WAN port, ready-made for Internet Connectivity with configurable 4-port switch
• When using the Ethernet WAN card → 4 LAN ports available

MPI USB

Key features

End User Local Data

Data Acquisition

Use Flexy with:

Data Logging and Retrieval

Data acquisition & local buffering

• No need to write additional PLC code
• No need to stop PLC / machine
• Easy web configuration to retrieve PLC tags
• Up to 2500 tags
• Polling rate >1sec
• String tags supported!
• Local data logging up to 1 million

time stamped points

• Time zones (DST included)

OPC UA server & PLC gateway

Share machine data on factory floor:

• Embedded OPC UA
• Provide data from any machine

and share them through a secure channel to your enterprise system

• SCADA
• Historian
• DCS
• ERP
• MES
• etc.

OPC UA security compliance

• 1. Authentication Layer

Client, server, and messages are authenticated for UA session

• 2. Communication Layer

All communication is signed and encrypted

Two levels of security for the highest level of protection

IoT Gateway for Machine Builder

Secure Remote Access

VPN connectivity/LAN Segregation

• Firewall friendly (outbound)
• Encrypted OpenVPN either in TCP

(443) or UDP (1194)

• Reach only the devices you need

(LAN segregation)

• Not possible to access the factory

network

• Maintain local VPN control with key

switch

• Talk2M VPN infrastructure included

M2WEB connection

How it works

M2Web revamping

• Using a web browser on your PC, tablet, or smartphone, connect to:
• https://m2web.talk2m.com
• Log in with your Talk2M account, username, and password

M2Web revamping and improvements

New modern responsive interface

NOW BEFORE

Key Performance Indicators for Flexy

Provide a high-level overview of machine health and performance

• Up to 6x KPI’s can show current value
• f tags (even string tags)
• KPI status available in the map view

and list view

• KPI’s are color-coded to indicate alarm

state

• Blue for normal state
• Orange for warning state (Lo or Hi)
• Red for alarm state (LoLo or HiHi)

• What’s new in the new interface ?
• Based on the latest web technology and fully responsive.
• Filter by Ewon pools or using the search bar.
• Map view

M2Web revamping

Introduction

M2Web revamping and improvements

Now includes map view!

• At one glance you can check devices
• Green = Online and no alarm
• Red = Online and alarm
• Gray = Offline
• Click on text box to access the

Cosy/Flexy web-server or the HMI

Ewon

• M2Web Logo Program allows Machine Builders to create a « custom » portal for their

customers’ machines

• Provides the MB with possibility to integrate a login box within the Machine Builder own

website

Customize your M2Web portal

Still available:

✓Instantly access HMIs, IP camera, or any Web server. ✓Machine KPI’s summarized in one place ✓View KPI Alarms to proactively manage machine’s efficiency ✓Enjoy a global map view of installed machines ✓This is a free service of Talk2M with no additional software or licenses required

M2Web in few words

We’ve got an app for that!

eCatcher Mobile

Email and SMS notifications

Configure alarms and notification:

• Alarm system (4 thresholds/tag) with

notifications (SMS, email,…)

• Notifications through Talk2M services
• SMTP email server
• SMS relay – no SIM card needed!

Your data stays on-premise!

Monitor your application with a local dashboard

Customized Web Dashboards

• Embedded Web server for dynamic

screens

• Monitoring with real-time view,

alarm summary & history, data logging trends (viewON)

• Use the M2Web service to monitor

dashboards from smartphone/tablet

Flexible connectivity to IIoT solutions

Remote Data collection once you are ready

• Multiple possibilities for secure data collection
• Talk2M APIs
• HTTPS /REST
• MQTT
• Turn-key solution with IIoT Solution Partners
• https://ewon.biz/iiot-solution-partners

Talk2M: Powerful and scalable infrastructure

Start small and grow from there

Multiple servers around the world for business continuity and performance First rate monitoring – 24/7/365

Talk2M: A proven success!

210,000+ 15+ Million

1.1+ Billion

10.000+ Million 156

Defense in Depth certified

• Security and stability are two critical

aspects of the Talk2M cloud.

• Security countermeasures across

multiple layers

Security is our first priority

Download our security brochure

• All major PLC protocols embedded for data acquisition
• Local buffering up to 1 million time stamped data points
• Flexible connectivity (LAN, Cellular, WiFi)
• Remote Access solution included
• Secure OPC UA ready to meet end user IT requirements
• M2Web + KPIs provides quick insights into machine performance

Key selling points

Positioning and Market Strategy

Appealing solutions for every machine!

VPN Remote Access

Data Services Modularity

IIoT Gateway and Remote Access Router

+

Implementation levels of Remote Data

Step approach for successful IIoT projects

Quick Setup

• Remote Access
• Alarming
• Data logging

Easy Configuration

• Dashboards
• Automated Email

Reports

• OPC UA
• Solution Partner apps

Custom Programming

• BASIC Scripting
• Java apps
• Talk2M APIs
• HTTPS
• MQTT
• IIoT Connectors

Some successful Markets 1/2

Local OPC UA Gateway

End Users:

• New and legacy machines (no need to

re-program the PLC)

• OPC UA to collect and share machine

data

• Learn and improve the factory

throughput Examples:

• Metal fabrication
• Packaging
• Food & beverage

Some successful Markets 2/2

The ultimate IoT Gateway for Machine Builders

Isolated Machines:

• Monitor key machine parameters
• Secure troubleshooting connectivity
• Local data buffering ready for data

collection in the future Examples:

• Water Skids – Filtration, pumps,

dispensing

• Sustainable – Balers, compactors,

digesters, boilers

www.hms-networks.com

STAY CONNECTED!