Flexy 205 Remote Machine Data Remote Access Jacob Hinsch jgh@wexoe.dk
Obstacles for Industry 4.0 in your factory • Unique and proprietary protocols, sometimes on legacy machines • Machines not providing valuable data • IT involvement has been increased due to security concerns • Lack of resources to support worldwide customers
What are machine builders looking to in the future? • Monitor machine performance • Be notified before an issue occurs • Condition-based maintenance services • Minimize impact of emergencies • Maximize machine uptime and productivity • Learn from the machine and build better equipment
Flexy 205 – The dual-purpose Gateway A) Address the needs of end users End User Local Data: • All PLC protocols and OPC UA client available • Collect data to push towards local enterprise system • Read and collect machine data (#cycles, alarms, KPI, recipes, set point, consumption …)
Flexy 205 – The dual-purpose Gateway B) Address the needs of machine builders IoT Gateway for Machine Builders • Push data to remote applications or clouds • Remotely connect to PLC / HMI for troubleshooting • Monitor the machine in real time
Flexy 205 Compact and robust design • WAN interface is built in • Configurable 4 port LAN/WAN • 2 slots for extension cards (all ext. cards fit both slots) • SD card for easy Set up, commissioning & memory extension • Dimensions: 133 x 122 x 55 mm (H x D x W ) • DIN rail, 24V DC • Extended temperature -25 ° C to +70 ° C • 3 years warranty
Flexible connectivity (4G & 3G) Ethernet Serial Cellular MPI USB WiFi • Built-in WAN port, ready-made for Internet Connectivity with configurable 4-port switch • When using the Ethernet WAN card → 4 LAN ports available
Key features
End User Local Data
Data Acquisition Use Flexy with:
Data Logging and Retrieval Data acquisition & local buffering • No need to write additional PLC code • No need to stop PLC / machine • Easy web configuration to retrieve PLC tags • Up to 2500 tags • Polling rate >1sec • String tags supported! • Local data logging up to 1 million time stamped points • Time zones (DST included)
OPC UA server & PLC gateway Share machine data on factory floor: • Embedded OPC UA • Provide data from any machine and share them through a secure channel to your enterprise system • SCADA • Historian • DCS • ERP • MES • etc.
OPC UA security compliance Two levels of security for the highest level of protection 1. Authentication Layer Client, server, and messages are authenticated for UA session 2. Communication Layer All communication is signed and encrypted
IoT Gateway for Machine Builder
Secure Remote Access VPN connectivity/LAN Segregation • Firewall friendly (outbound) • Encrypted OpenVPN either in TCP (443) or UDP (1194) • Reach only the devices you need (LAN segregation) • Not possible to access the factory network • Maintain local VPN control with key switch • Talk2M VPN infrastructure included
M2WEB connection How it works
M2Web revamping • Using a web browser on your PC, tablet, or smartphone, connect to: • https://m2web.talk2m.com • Log in with your Talk2M account, username, and password
M2Web revamping and improvements New modern responsive interface BEFORE NOW
Key Performance Indicators for Flexy Provide a high-level overview of machine health and performance • Up to 6x KPI’s can show current value of tags (even string tags) • KPI status available in the map view and list view • KPI’s are color-coded to indicate alarm state • Blue for normal state • Orange for warning state (Lo or Hi) • Red for alarm state (LoLo or HiHi)
M2Web revamping Introduction • What’s new in the new interface ? • Based on the latest web technology and fully responsive. • Filter by Ewon pools or using the search bar. • Map view
M2Web revamping and improvements Now includes map view! • At one glance you can check devices • Green = Online and no alarm • Red = Online and alarm • Gray = Offline • Click on text box to access the Cosy/Flexy web-server or the HMI Ewon
Customize your M2Web portal Still available: • M2Web Logo Program allows Machine Builders to create a « custom » portal for their customers ’ machines • Provides the MB with possibility to integrate a login box within the Machine Builder own website
M2Web in few words ✓ Instantly access HMIs, IP camera, or any Web server. ✓ Machine KPI’s summarized in one place ✓ View KPI Alarms to proactively manage machine’s efficiency ✓ Enjoy a global map view of installed machines ✓ This is a free service of Talk2M with no additional software or licenses required
We’ve got an app for that! eCatcher Mobile
Email and SMS notifications Configure alarms and notification: • Alarm system (4 thresholds/tag) with notifications (SMS, email,…) • Notifications through Talk2M services • SMTP email server • SMS relay – no SIM card needed!
Your data stays on-premise! Monitor your application with a local dashboard Customized Web Dashboards • Embedded Web server for dynamic screens • Monitoring with real-time view, alarm summary & history, data logging trends (viewON) • Use the M2Web service to monitor dashboards from smartphone/tablet
Flexible connectivity to IIoT solutions Remote Data collection once you are ready • Multiple possibilities for secure data collection • Talk2M APIs • HTTPS /REST • MQTT • Turn-key solution with IIoT Solution Partners • https://ewon.biz/iiot-solution-partners
Talk2M: Powerful and scalable infrastructure Start small and grow from there Multiple servers around the world for First rate monitoring – 24/7/365 business continuity and performance
Talk2M: A proven success! 15+ Million 210,000+ 1.1+ Billion 156 10.000+ Million
Defense in Depth certified • Security and stability are two critical aspects of the Talk2M cloud. • Security countermeasures across multiple layers
Security is our first priority Download our security brochure
Key selling points • All major PLC protocols embedded for data acquisition • Local buffering up to 1 million time stamped data points • Flexible connectivity (LAN, Cellular, WiFi) • Remote Access solution included • Secure OPC UA ready to meet end user IT requirements • M2Web + KPIs provides quick insights into machine performance
Positioning and Market Strategy
Appealing solutions for every machine! IIoT Gateway and Remote Access Router + Data Services Modularity VPN Remote Access
Implementation levels of Remote Data Step approach for successful IIoT projects Custom Programming • BASIC Scripting Easy • Java apps Configuration • Talk2M APIs • Dashboards • HTTPS Quick Setup • Automated Email • MQTT • Remote Access Reports • IIoT Connectors • Alarming • OPC UA • Data logging • Solution Partner apps
Some successful Markets 1/2 Local OPC UA Gateway End Users: • New and legacy machines (no need to re-program the PLC) • OPC UA to collect and share machine data • Learn and improve the factory throughput Examples: • Metal fabrication • Packaging • Food & beverage
Some successful Markets 2/2 The ultimate IoT Gateway for Machine Builders Isolated Machines: • Monitor key machine parameters • Secure troubleshooting connectivity • Local data buffering ready for data collection in the future Examples: • Water Skids – Filtration, pumps, dispensing • Sustainable – Balers, compactors, digesters, boilers
STAY CONNECTED! www.hms-networks.com
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