Expanding Capacity and Treatment at an 80 MGD Surface Water Treatment - - PowerPoint PPT Presentation

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Expanding Capacity and Treatment at an 80 MGD Surface Water Treatment - - PowerPoint PPT Presentation

Dublin Road Water Plant Treatment Capacity Increase Project Expanding Capacity and Treatment at an 80 MGD Surface Water Treatment Plant Mark Eppich, P.E. Enoch Nicholson, P.E. City of Columbus S. Dean Ramsey, P.E. Division of Water CH2M HILL


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SLIDE 1

Dublin Road Water Plant

Treatment Capacity Increase Project

Mark Eppich, P.E. City of Columbus Division of Water Enoch Nicholson, P.E.

  • S. Dean Ramsey, P.E.

CH2M HILL

Expanding Capacity and Treatment at an 80 MGD Surface Water Treatment Plant

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SLIDE 2

Presentation Topics

  • System Overview
  • Project Background
  • Process Selection and Pilot Testing
  • Project Phasing and Construction Contracts
  • Current Project Status
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SLIDE 3

SYSTEM OVERVIEW

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SLIDE 4

City of Columbus, Ohio Water System

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SLIDE 5

PROJECT BACKGROUND

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SLIDE 6

Existing Treatment Plant

  • Conventional Lime Softening Plant
  • 65 MGD Capacity

ALUM PAC ZN ORTHO-PHOSPHATE CO2 SODIUM HYPOCHLORITE POTASSIUM PERMANGANATE SODIUM HYDROXIDE SODA ASH LIME FLUORIDE Scioto River Rapid Mix Flocculator Turbidity Settling Rapid Mix Flocculator Softening Settling Re-carbonation Filters Clearwell

Residual R1 Residual R2 Residual R3 Residual R7

Turbidity Basins 1 & 2 Softening Basins 2 & 3

West East Residual R2

Dual Media Filters Recarbonation Basin 4

R3

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SLIDE 7

Plant Treatment Goals

  • Total Hardness: 120 mg/L to 125 mg/L as CaCO3
  • Alkalinity: >35 mg/L as CaCO3
  • Total Organic Carbon (TOC): <2.0 mg/L
  • Stage 2 DBP Compliance:

– Target 80% of Location Running Annual Average (LRAA) and Operational Evaluation Level

  • Nitrate: < 10 mg/L as N (MCL)
  • Atrazine: <2.5 ppb (MCL= 3.0 ppb)
  • Comply with all primary drinking water regulations
  • Taste and Odor

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SLIDE 8

PROCESS SELECTION AND PILOT TESTING

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SLIDE 9

“Blue Ribbon” Panel Process Evaluation

Water Quality Operations Finances

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SLIDE 10

Treatment Processes Selected for Pilot

  • Organics Removal
  • Ozone with Biological Active Carbon (BAC) Filtration
  • GAC Post Filter Contactors
  • GAC in Existing Filters
  • Seasonal Nitrate Removal
  • Nitrate Selective Strong Base Anion Exchange
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SLIDE 11

Pilot Testing

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SLIDE 12

DRWP Ozone Pilot System

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SLIDE 13

DRWP Filter Pilot System

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SLIDE 14

DRWP Pilot Filter System

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SLIDE 15

DRWP Pilot Ozone and GAC Contactor Systems

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SLIDE 16

DRWP Pilot TOC Reduction

0.0 0.5 1.0 1.5 2.0 2.5 3.0 Recarbonated Water (Pilot Influent) Ozonated Water BAC Filter (With Ozone) Antracite Filter (No Ozone)

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SLIDE 17

Notes: *First DBP samples was collected late June 2011, no early June sample was available. Only Filters 4 and 6 were operational in June 2011. **No filter 2 DBP data available for June 2011, June 2011 Sample result predicted based on other sample results in order to calculated average.

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10 20 30 40 50 60 70 80 6/22/2011* 9/9/2011 12/8/2011 3/8/2012 3‐day TTHM Formation (ug/L) Pilot DBP Sample Date Filter 6 Anth/Sand 3‐day TTHM (ug/L) Filter 2 BAC/Sand 3‐day TTHM (ug/L) Filter 6 Average 3‐day TTHM = 48 ug/L Filter 2 Average 3‐day TTHM = 32 ug/L**

DRWP Pilot System 3 Day TTHMs

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SLIDE 18

DRWP Pilot Filter Performance

0.000 0.050 0.100 0.150 0.200 0.250 0.300 5000 10000 15000 20000 25000 Filter 1 Ozonated GAC/Sand Filter 2 Ozonated BAC/Sand Filter 3 Ozonated Anthracite/Sand Filter 4 No Ozone GAC/Sand Filter 6 No Ozone Anthracite/Sand Turbidity (NTU) UFRV (gal/sf) Average UFRV Average Turb

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IX

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SLIDE 19

DRWP Pilot Atrazine Removal

Sample Influent Atrazine(ug/L) Effluent Atrazine (ug/L) Percent Removal

Low Ozone without Peroxide 22 15 32% Low Ozone with Peroxide 22 12 45% High Ozone without Peroxide 21 7.7 63% 22 6.9 68% High Ozone with Peroxide 22 0.4 98%

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Anion Exchange Pilot System Schematic

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SLIDE 21

Anion Exchange Pilot System

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Anion Exchange Pilot Testing Data

10 20 30 40 50 60 70 80 Alkalinity Concentration (mg/L as CaCO3)

DRWP IX Pilot Effluent Alkalinity

Minimum Average Maximum 50 100 150 200 250 300 350 Chloride Concentration (mg/L)

DRWP IX Pilot Effluent Chloride

Minimum Average Maximum 20 40 60 80 100 120 140 160 180 200 Sulfate Concentration (mg/L)

DRWP IX Pilot Effluent Sulfate

Minimum Average Maximum 1 2 3 4 5 6 7 8 9 10 Nitrate Concentration (mg/L as N)

DRWP IX Pilot Effluent Nitrate

Minimum Average Maximum

139 Nitrate Samples in 13 Runs 69 Sulfate Samples in 10 Runs 73 Alkalinity Samples in 10 Runs 69 Chloride Samples in 10 Runs

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SLIDE 23

Evaluation of IX Loading Rate Impacts

262.6 263.7 50 100 150 200 250 300 Bed Volumes

Bed Volumes to start of Nitrate Breakthrough

10.7 gpm/sq ft (2 min EBCT) 4.6 gpm/sq ft (5 min EBCT) 2.22 2.29 1 2 3 4 5 6 7 8 9 10 Nitrate as N (mg/L)

Average Effluent Nitrate

Data Includes 7 runs with 4.6 gpm/sq ft and 6 runs with 10.7 gpm/sq ft. These runs incorporated 93 and 46 samples, respectively.

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PROJECT PHASING AND CONSTRUCTION CONTRACTS

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DRWP Proposed Process Flow Diagram

ALUM PAC ZN ORTHO-PHOSPHATE CO2 SODIUM HYPOCHLORITE POTASSIUM PERMANGANATE SODIUM HYDROXIDE SODA ASH LIME FLUORIDE Scioto River Rapid Mix Flocculator Turbidity Settling Rapid Mix Flocculator Softening Settling Re-carbonation Clearwells

Residual R1 Residual R2 Residual R3 Residual R7

R1 R2 R6

Quarry Turbidity Basins 1 & 2 Softening Basins 3 & 4

West East

R4

Sludge Pump Station New Facilities New Facilities

New Recarbonation

NORMAL CHEMICAL ADDITION POINT Ion Exchange

New Ion Exchange Residual R2 Refit Basin 4 for Softening Residual R5

R3

Residual R4

Backwash Handling Facility

O3 New Ozone

GAC Filters Rehab Existing FILTER AID

Residual R6 5/15/2013

Filtration

R5

Residual R1

H2O2 OZONE QUENCH Ozonation Low Service Pumps Scioto River Intake High Service Pumps

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CONTRACT # 1

  • Contract # 1
  • Site Improvements
  • New Sludge PS
  • New Electrical Substation

DRWP Contract # 1

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CONTRACT # 2

  • Contract #2
  • SCADA Backbone
  • Filter Rebuild

DRWP Contract # 2

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CONTRACT # 3

  • Contract #3
  • Basin #4 Modifications
  • Recarbonation
  • Ozonation

DRWP Contract # 3

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CONTRACT # 4

  • Contract #4
  • Ion Exchange
  • Backwash Equalization
  • Chemical System Upgrades
  • Electrical System Upgrades
  • Control System Upgrades

CONTRACT # 4

DRWP Contract # 4

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SLIDE 30
  • Contract #5
  • McKinley Quarry Sludge

Pipeline CONTRACT # 5

DRWP Contract # 5

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CURRENT PROJECT STATUS

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Contract 1 – Site Improvements

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SLIDE 33

Contract 1 – Sludge PS

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Contract 1- Electrical Substation

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Contract 2 – Filter Retrofit

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Contract 3 – Ozone/Recarbonation Basin

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Dublin Road Water Plant

Treatment Capacity Increase Project

Questions? Enoch Nicholson, P.E. enoch.Nicholson@ch2m.com