A S T E A DY F LO W O F EXCELLENCE Company presentation 2019
CONTENT Who is we are? Capabilities Markets we serve Products and services Quality control References
WHO ARE WE!? Maverick Valves Manufacturing HQ based in Tilburg, The Netherlands is a dynamic organization, established in 2006. We are a Valve Manufacturer that Engineered‐Manufactured‐Tested all IN‐HOUSE. Our specialty is Complicated Specs ‐ Tough Conditions‐ Severe Applications – HIPPS and many others. The company is run by a dedicated team with decades of cumulative experience in the Valve industry
On July 2018 we successfully passed API audit for Q1 and 5 monograms with 0 NCR as demonstration of excellence and commitment. ‐ API 600‐0306 ‐ API 609‐0172 ‐ API 6D‐1841 ‐ API 6DSS‐0078 ‐ API 6A‐2057
Quality system certification ‐ API Q1 ‐ ISO 9001:2015 ‐ 2014/68/UE ‐ ISO 3834/2 ‐ LR traceability 3.2
ALL IN‐HOUSE VALVE MANUFACTURER Engineering / Design / Research & Development Machining Assembly Welding Testing Painting Quality controls Customer specified packaging
FACILITIES AND OPERATIONS Office and manufacturing location: Kalundborg 10 5026SE Tilburg, The Netherlands 2.400 M 2 Office: Factory: 7000 M 2 Just in front of the highway in a new development industrial area at 5 minutes from Tilburg city center easy to reach also with public transportation.
FACILITIES AND OPERATIONS MANUFA MANUFACTURING PLANT CTURING PLANT IS EQUIPED IS EQUIPED WITH: WITH: - 2 CAROUSEL STORAGE UNITS - 4 SAWING BENCHES - 1 WELDING ROBOT - 28 CNC MACHINES (VERTICAL / HORIZONTAL) - 7 PRESSURE TESTING BENCHES - UP TO 1600 BAR H2O - UP TO 1600 BAR GAS - PMI / MPE / DPI / UT EQUIPMENT - QUALITY CONTROL AREA - 3 CRYOGENIC TESTING UNITS - 1 FIRE SAFE TESTING UNIT - 1 FE LEAK FINDER - 3 TORQUE TESTING EQUIPMENT
SAWING & MACHINING
WAREHOUSE AND ASSEMBLY
WELDING & PAINTING
TESTING AND QUALITY CONTROL
MARKETS WE SERVE Upstream to Downstream Offshore to Onshore Oil & Gas Subsea Chemical Petrochemical Energy Process industry Mining
MAVERICK VALVES PRODUCTS Ball valves Gate valves Globe valves Check valves Plug valves Dual expanding plug valves (DBB) Rising Stem Ball Valves (non‐friction) PIG launcher ball valves Butterfly Valves Choke valves Safety valves Custom made/special applications Valves Api 6A components Multi selector valves
PRODUCT ANALYSIS • FEA analysis • CFD analysis • VALVE CFD study • VALVE FEA study • ANSYS temperature simulation • CV calculation • SIL calculation • Earthquake resistance design
BALL VALVES BALL VALVES • Floating and Trunnion • Top entry and side entry • Double block and bleed • Up to 56 Inch • Max 15000PSi • Soft seat and metal seat • Conventional and rising stem • 3‐WAY and 4‐WAY • Pig launcher and receiver • Control flow type • Fully cladded and FBE lined • Cryogenic and high temperature • Manual and actuated • HIPPS • Subsea and topside
RISING STEM BALL VALVES No friction Bi‐directional Longer life spam According client spec. Easy in line maintenance Used for dirty service (sand) Metal to metal Single seat (or dual seat) design No thermal expansion problems Self cleaning closing members
PIG VALVES VARIANTS • Cleaning Pigs without by‐pass • Cleaning Pigs , with integrate by‐pass • Separating Pigs • Pig launcher‐receiver
GATE VALVES VARIANTS • Through conduit • Slab , expanding, dual expanding and parallel slide • Bolted bonnet and pressure seal • Soft and metal seated • Subsea • Fully cladded • Cryogenic and high temperature
CHECK VALVES ‐ Swing and Tilt ‐ Dual plate type ‐ Piston type ‐ Axial flow ‐ Sub sea
GLOBE VALVES ‐ Conventional , Y and angle pattern ‐ Bellow seat ‐ Bolted bonnet and pressure seal ‐ Cryogenic and high temperature ‐ Piston type ‐ Sub sea ‐ Double seat
PLUG VALVES Double block and bleed Dual expanding Lubricated and not lubricated Jacketed plug Bolted bonnet Pressure balanced Severe Applications High pressure High and low temperature Low noise
DEPV SPECIAL FEATURES
BUTTERFLY VALVES VARIANTS • Triple eccentric • Double eccentric • High performance • Double block and bleed • Jacketed • Custom made
CHOKE VALVES TYPES • Positive • Needle • Plug / Cage type • Rotating Disc • MOV Body sizes :1 13/16” up to 7 1/16” Bean size: 1” to 4” API Rating (PSI) : up to 15000 PSI Connections: Acc. to customer spec Tests: up to PR‐2 PSL: Up to PSL 3G
Forged design with short delivery available mainly for short delivery
SAFETY VALVES Maverick Safety Valves are self contained pilot operated safety relief valves which use the system pressure to control the valve opening and closing. No other source of energy is required. A choice of different types of pilot valves are available for variety of applications. Maverick Safety Valves are design to safely relieve excess pressure in many process vessels, Its also suitable for Gas, Steam, Vapour and Liquid Applications.
SAFETY VALVES
MULTY WAY SELECTOR VALVE ‐ Soft seat and metal to metal ‐ Up to 10000PSi ‐ Custom made according Double piston effect and customer spec. metal to metal available - Special internal selector that isolates and diverts the fluid from one well to the Double piston effect and metal to metal available test line while all the others remain connected to the production line through the main common outlet. - Design as per B16.34
API 6A COMPONENTS ‐ Casing head ‐ Casing spool ‐ Tubing head ‐ Tee and Cross
CUSTOM MADE VALVES • 13‐5/8’’ 15.000 PSI METAL TO METAL TRUNNION MOUNTED COMPLETE WITH PSL3G HIGH PRESSURE GAS TESTING • BODY FULL SUPER DUPLEX F55, TRIM FULL INCONEL 718 +TCC • TOTAL WEIGHT +/‐ 20.000 KILOGRAM
CUSTOM MADE VALVES Some more projects we have done for special valves
VALVES IN VERY FAST TRACK AND FOR EMERGENCY Some projects we have done with very short lead time
SPECIAL TESTING Capability to perform special tests in‐house: Fire safe test According API 607, API 6FA, API 6FB, API 6FC, API 6FD, ISO 10497 and IEC 60584‐2. Low temperature / cryogenic test According ISO 1626, NEN 12266‐1, MESC 77‐200, MESC 77‐209, BS6364. Fugitive emission test According ISO 15848‐1, ISO 15848‐2, MESC 77‐312, TA luft. Torque test According requirements or customer specification. API 6A/ API 17D PR2, PSL1, PSL2, PSL3, PSL3G Type Acceptance Testing (TAT) MESC 77‐300 Customer specification test All mentioned tests can also be performed according customer specifications
ADDICTIONAL TEST AND INSPECTION • MT (Magnetic Particle Examination) • UT (Ultrasonic Examination) • PT (Dye Penetrant Examination) • PMI (Positive Material Identification) • Hardness Testing • Ferrite Testing • Third level ISO 9712 for VT MT PT UT RT LT (in‐house) • NACE and FROSIO Lv.2 inspector in house • CSWIP 3.1 welding inspector in house
JUST CHALLENGE US
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