EXCELLENCE Company presentation 2019 CONTENT Who is we are? - - PowerPoint PPT Presentation

Company presentation 2019

A S T E A DY F LO W O F

EXCELLENCE

CONTENT

• Who is we are?
• Capabilities
• Markets we serve
• Products and services
• Quality control
• References

WHO ARE WE!?

Maverick Valves Manufacturing HQ based in Tilburg, The Netherlands is a dynamic organization, established in 2006. We are a Valve Manufacturer that Engineered‐Manufactured‐Tested all IN‐HOUSE. Our specialty is Complicated Specs ‐ Tough Conditions‐ Severe Applications – HIPPS and many others. The company is run by a dedicated team with decades

• f cumulative experience in the Valve industry

On July 2018 we successfully passed API audit for Q1 and 5 monograms with 0 NCR as demonstration of excellence and commitment. ‐ API 600‐0306 ‐ API 609‐0172 ‐ API 6D‐1841 ‐ API 6DSS‐0078 ‐ API 6A‐2057

Quality system certification ‐ API Q1 ‐ ISO 9001:2015 ‐ 2014/68/UE ‐ ISO 3834/2 ‐ LR traceability 3.2

ALL IN‐HOUSE VALVE MANUFACTURER

• Engineering / Design / Research & Development
• Machining
• Assembly
• Welding
• Testing
• Painting
• Quality controls
• Customer specified packaging

FACILITIES AND OPERATIONS

Office and manufacturing location: Kalundborg 10 5026SE Tilburg, The Netherlands Office: 2.400 M2 Factory: 7000 M2 Just in front of the highway in a new development industrial area at 5 minutes from Tilburg city center easy to reach also with public transportation.

FACILITIES AND OPERATIONS

MANUFA MANUFACTURING PLANT CTURING PLANT IS EQUIPED IS EQUIPED WITH: WITH:

• 2 CAROUSEL STORAGE UNITS
• 4 SAWING BENCHES
• 1 WELDING ROBOT
• 28 CNC MACHINES (VERTICAL / HORIZONTAL)
• 7 PRESSURE TESTING BENCHES
• UP TO 1600 BAR H2O
• UP TO 1600 BAR GAS
• PMI / MPE / DPI / UT EQUIPMENT
• QUALITY CONTROL AREA
• 3 CRYOGENIC TESTING UNITS
• 1 FIRE SAFE TESTING UNIT
• 1 FE LEAK FINDER
• 3 TORQUE TESTING EQUIPMENT

SAWING & MACHINING

WAREHOUSE AND ASSEMBLY

WELDING & PAINTING

TESTING AND QUALITY CONTROL

MARKETS WE SERVE

• Oil & Gas
• Subsea
• Chemical
• Petrochemical
• Energy
• Process industry
• Mining

Upstream to Downstream Offshore to Onshore

MAVERICK VALVES PRODUCTS

• Ball valves
• Gate valves
• Globe valves
• Check valves
• Plug valves
• Dual expanding plug valves (DBB)
• Rising Stem Ball Valves (non‐friction)
• PIG launcher ball valves
• Butterfly Valves
• Choke valves
• Safety valves
• Custom made/special applications Valves
• Api 6A components
• Multi selector valves

PRODUCT ANALYSIS

• FEA analysis
• CFD analysis
• VALVE CFD study
• VALVE FEA study
• ANSYS temperature simulation
• CV calculation
• SIL calculation
• Earthquake resistance design

BALL VALVES

BALL VALVES

• Floating and Trunnion
• Top entry and side entry
• Double block and bleed
• Up to 56 Inch
• Max 15000PSi
• Soft seat and metal seat
• Conventional and rising stem
• 3‐WAY and 4‐WAY
• Pig launcher and receiver
• Control flow type
• Fully cladded and FBE lined
• Cryogenic and high temperature
• Manual and actuated
• HIPPS
• Subsea and topside

RISING STEM BALL VALVES

• No friction
• Bi‐directional
• Longer life spam
• According client spec.
• Easy in line maintenance
• Used for dirty service (sand)
• Metal to metal
• Single seat (or dual seat) design
• No thermal expansion problems
• Self cleaning closing members

PIG VALVES

VARIANTS

• Cleaning Pigs without by‐pass
• Cleaning Pigs , with integrate by‐pass
• Separating Pigs
• Pig launcher‐receiver

GATE VALVES

VARIANTS

• Through conduit
• Slab , expanding, dual

expanding and parallel slide

• Bolted bonnet and pressure

seal

• Soft and metal seated
• Subsea
• Fully cladded
• Cryogenic and high

temperature

CHECK VALVES

‐ Swing and Tilt ‐ Dual plate type ‐ Piston type ‐ Axial flow ‐ Sub sea

GLOBE VALVES

‐ Conventional , Y and angle pattern ‐ Bellow seat ‐ Bolted bonnet and pressure seal ‐ Cryogenic and high temperature ‐ Piston type ‐ Sub sea ‐ Double seat

PLUG VALVES

• Double block and bleed
• Dual expanding
• Lubricated and not lubricated
• Jacketed plug
• Bolted bonnet
• Pressure balanced
• Severe Applications
• High pressure
• High and low temperature
• Low noise

DEPV SPECIAL FEATURES

BUTTERFLY VALVES

VARIANTS

• Triple eccentric
• Double eccentric
• High performance
• Double block and bleed
• Jacketed
• Custom made

CHOKE VALVES

TYPES

• Positive
• Needle
• Plug / Cage type
• Rotating Disc
• MOV
• Body sizes :1 13/16” up to 7 1/16”
• Bean size: 1” to 4”
• API Rating (PSI) : up to 15000 PSI
• Connections: Acc. to customer spec
• Tests: up to PR‐2
• PSL: Up to PSL 3G

Forged design with short delivery available mainly for short delivery

SAFETY VALVES

• Maverick Safety Valves are self contained

pilot operated safety relief valves which use the system pressure to control

• the valve opening and closing. No other

source of energy is required.

• A choice of different types of pilot valves

are available for variety of applications.

• Maverick Safety Valves are design to

safely relieve excess pressure in many process vessels, Its also suitable for Gas, Steam, Vapour and Liquid Applications.

SAFETY VALVES

MULTY WAY SELECTOR VALVE

Double piston effect and metal to metal available Double piston effect and metal to metal available

‐ Soft seat and metal to metal ‐ Up to 10000PSi ‐ Custom made according customer spec.

• Special internal

selector that isolates and diverts the fluid from one well to the test line while all the

• thers remain

connected to the production line through the main common

• utlet.
• Design as per B16.34

API 6A COMPONENTS ‐ Casing head ‐ Casing spool ‐ Tubing head ‐ Tee and Cross

CUSTOM MADE VALVES

• 13‐5/8’’ 15.000 PSI METAL TO METAL TRUNNION MOUNTED

COMPLETE WITH PSL3G HIGH PRESSURE GAS TESTING

• BODY FULL SUPER DUPLEX F55, TRIM FULL INCONEL 718 +TCC
• TOTAL WEIGHT +/‐ 20.000 KILOGRAM

CUSTOM MADE VALVES

• Some more projects we have done for special valves

VALVES IN VERY FAST TRACK AND FOR EMERGENCY

• Some projects we have done with very short lead time

SPECIAL TESTING

Capability to perform special tests in‐house:

• Fire safe test

 According API 607, API 6FA, API 6FB, API 6FC, API 6FD, ISO 10497 and IEC 60584‐2.

• Low temperature / cryogenic test

 According ISO 1626, NEN 12266‐1, MESC 77‐200, MESC 77‐209, BS6364.

• Fugitive emission test

 According ISO 15848‐1, ISO 15848‐2, MESC 77‐312, TA luft.

• Torque test

 According requirements or customer specification.

• API 6A/ API 17D

 PR2, PSL1, PSL2, PSL3, PSL3G

• Type Acceptance Testing (TAT)

 MESC 77‐300

• Customer specification test

 All mentioned tests can also be performed according customer specifications

ADDICTIONAL TEST AND INSPECTION

• MT (Magnetic Particle Examination)
• UT (Ultrasonic Examination)
• PT (Dye Penetrant Examination)
• PMI (Positive Material Identification)
• Hardness Testing
• Ferrite Testing
• Third level ISO 9712 for VT MT PT UT RT LT (in‐house)
• NACE and FROSIO Lv.2 inspector in house
• CSWIP 3.1 welding inspector in house

JUST CHALLENGE US