OUR WORK PRICIPLES OUR WORK PRICIPLES SHARING LEARNINGS FOR - - PowerPoint PPT Presentation

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OUR WORK PRICIPLES OUR WORK PRICIPLES SHARING LEARNINGS FOR - - PowerPoint PPT Presentation

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OUR WORK PRICIPLES OUR WORK PRICIPLES SHARING LEARNINGS FOR SHARING LEARNINGS FOR BUSINESS EXCELLENCE BUSINESS EXCELLENCE Excellence in Manufacturing Excellence in Manufacturing Excellence in Manufacturing can not Excellence in

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SLIDE 1

OUR WORK PRICIPLES OUR WORK PRICIPLES

  • SHARING LEARNINGS FOR

SHARING LEARNINGS FOR BUSINESS EXCELLENCE BUSINESS EXCELLENCE

  • Excellence in Manufacturing

Excellence in Manufacturing can not can not

  • Excellence in Manufacturing

Excellence in Manufacturing can not can not be achieved only through be achieved only through Improvement Initiatives Improvement Initiatives But, it But, it needs serious managerial needs serious managerial intervention intervention and improvement in and improvement in backend managerial processes backend managerial processes – – “Soft” as well as “Hard Soft” as well as “Hard”

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SLIDE 2

SYSTEMS-1 PROPRIETOR

C.E.O.

ORGANISATION CHART ORGANISATION CHART

SYSTEMS-2 PROPRIETOR

C.E.O.

ORGANISATION CHART

PRODUCTION-19 SYSTEMS-1 PAD-PRINTING-2 QUALITY-9 HOT-STAMPING-3 FIRST PIECE & IN PROCESS-1 PAINTING-1 ASSEMBLY-10 DEGATING-2 ASSEMBLY PROCESS-2 ILLUMINATION-1 FINAL INSPECTION & PDI-1 STORES-2 DISPATCH-1 PACKING-1 ACCOUNTS-2 ILLUMINATION-2 PRODUCTION-30 SYSTEMS-2 PAD-PRINTING-2 QUALITY-10 HOT-STAMPING--8 FIRST PIECE & IN PROCESS-2 PAINTING-1 ASSEMBLY-15 DEGATING-2 ASSEMBLY PROCESS-2 ILLUMINATION-2 FINAL INSPECTION & PDI-2 STORES-2 DISPATCH-1 PACKING-1 ACCOUNTS-2 ILLUMINATION-4

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SLIDE 3

LIST OF CUSTOMERS LIST OF CUSTOMERS

JNS 40% OTHERS 10% EXPORT 10%

SHARE OF BUSINESS FOR THE YEAR ENDING 31ST,MARCH,2011

JNS

  • JNS INSTRUMENTS

JNS INSTRUMENTS-

  • MANESAR

MANESAR JOINT VENTURE WITH JOINT VENTURE WITH NIPPON SEIKI JAPAN NIPPON SEIKI JAPAN

  • MINDA STONERIDGE

MINDA STONERIDGE-

  • PUNE

PUNE COLLABERATION WITH COLLABERATION WITH STONERIDGE USA STONERIDGE USA

MSIL 30% INDICATION 10% MSIL INDICATION OTHERS EXPORT

STONERIDGE USA STONERIDGE USA

  • INDICATION

INDICATION INSTRUMENTS INSTRUMENTS-

  • FARIDABAD

FARIDABAD LARGEST MFG. OF ROUND LARGEST MFG. OF ROUND INSTRUMENTS IN INDIA INSTRUMENTS IN INDIA

  • OTHERS

OTHERS-

  • SUPRAJIT, TAFE

SUPRAJIT, TAFE ACCESS,VARROC ACCESS,VARROC ENGINEERING ENGINEERING. .

  • EXPORT

EXPORT-

  • CANADA, USA, UK & SA.

CANADA, USA, UK & SA.

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SLIDE 4

SALES SALES GROWTH & GROWTH & CERTIFICATIONS CERTIFICATIONS

800000 1000000 1200000

ISO 9001 CERTIFI MSIL CLUS- TER ISO 14001:2004 & ISO/TS 16949:2009

200000 400000 600000 800000 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 $ USD 385000 473000 631000 614000 770000 1045000

CERTIFI

  • CATION
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SLIDE 5

WORKING AT 33% CAPACITY WORKING AT 33% CAPACITY

40.0 K POINTERS PER DAY

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SLIDE 6

The Changing Scenario The Changing Scenario

Globalization – One Market Global Competition Government rules and regulations- Liberalization Liberalization Customer expectations Product Quality perceptions Employee & Employer’s expectations In this changing scenario, We must change: Our way of Thinking Our way of Working

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SLIDE 7

PRODUCT PRODUCT

PRODUCT FACILITY EMPLOYEES AREA

INSTRUMENT POINTERS, LENSES & LIGHT GUIDES

FARIDABAD-HARYANA-INDIA 55 10000 SQ.FT.

INNOVATIVE ARTS FACT FILE

AREA INSTALLED CAPACITY

CAPACITY UTILISATION

REVENUE GROWTH QUALITY SYSTEM D&B D-U-N-S NUMBER

10000 SQ.FT. 30 MILLION POINTERS PER ANNUM 12 MILLION POINTERS PER ANNUM NETT PROFIT OF USD 65,000.00 2010-11 GROWING @ 30% PER ANNUM ISO 9001-2008, ISO14001-2004 & TS 16949:2009 65-044-1137

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SLIDE 8

Certifications

ISO 9001-2008

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SLIDE 9

CERTIFICATIONS CERTIFICATIONS

ISO/TS 16949:2009

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SLIDE 10

CERTIFICATIONS CERTIFICATIONS

ISO 9001:2008

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SLIDE 11

CERTIFICATIONS CERTIFICATIONS

ISO 14001-2004

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SLIDE 12

NON-ILLUMINATED POINTERS

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SLIDE 13

ILLUMINATED POINTERS ILLUMINATED POINTERS

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SLIDE 14

ILLUMINATED POINTERS ILLUMINATED POINTERS-

  • 1

1

FOR OUR CUSTOMERS IN CANADA FOR OUR CUSTOMERS IN CANADA

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SLIDE 15

ILLUMINATED POINTERS ILLUMINATED POINTERS-

  • 2

2

4 PART ASSEMBLY WITH BRASS INSERT MOULDING & HOT 4 PART ASSEMBLY WITH BRASS INSERT MOULDING & HOT STAMPING ON BOTH TOP & BOTTOM SURFACES. STAMPING ON BOTH TOP & BOTTOM SURFACES. SPECIFICALLY FOR ‘HONDA 2 WHEELERS’ SPECIFICALLY FOR ‘HONDA 2 WHEELERS’

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SLIDE 16

ILLUMINATED POINTERS ILLUMINATED POINTERS-

  • 3

3

Specifically designed to suit Shaft less motors from ‘SONCEBOZ’ Specifically designed to suit Shaft less motors from ‘SONCEBOZ’

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SLIDE 17

ILLUMINATED POINTERS ILLUMINATED POINTERS-

  • 4

4

FOR OUR CUSTOMER IN CANADA FOR OUR CUSTOMER IN CANADA

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SLIDE 18

ILLUMINATED POINTERS ILLUMINATED POINTERS-

  • 5

5

TAMPON/ PAD PRINTING ON BLACK CAP TAMPON/ PAD PRINTING ON BLACK CAP

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SLIDE 19

ILLUMINATED POINTERS ILLUMINATED POINTERS-

  • 6

6

SPECIFICALLY DESIGNED TO SUIT VID23 SPECIFICALLY DESIGNED TO SUIT VID23-

  • XX Transparent Shaft

XX Transparent Shaft stepper motor. stepper motor.

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SLIDE 20

ILUMINATED POINTERS ILUMINATED POINTERS-

  • 7

7

TIP TO TAIL ILLUMINATION TIP TO TAIL ILLUMINATION

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SLIDE 21

ILLUMINATED POINTERS ILLUMINATED POINTERS-

  • 8

8

SPECIFICALLY FOR OUR CUSTOMERS ‘VNA’ NORTH SPECIFICALLY FOR OUR CUSTOMERS ‘VNA’ NORTH AMERICA (FORMERLY TELEFLEX) AMERICA (FORMERLY TELEFLEX)

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SLIDE 22

ILLUMINATED POINTERS ILLUMINATED POINTERS-

  • 9

9

  • TAMPON PRINTING ON CAP TOP SPECIFICALLY FOR MARUTI

TAMPON PRINTING ON CAP TOP SPECIFICALLY FOR MARUTI SUZUKI INDIA LTD. SUZUKI INDIA LTD.

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SLIDE 23

ILLUMINATED POINTERS ILLUMINATED POINTERS-

  • 10

10

POINTERS SPECIFICALLY FOR ‘VNA’ NORTH AMERICA. POINTERS SPECIFICALLY FOR ‘VNA’ NORTH AMERICA.

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SLIDE 24

POINTER WEIGHTS POINTER WEIGHTS

Raw Raw-

  • material used is Brass & Aluminum sheets.

material used is Brass & Aluminum sheets.

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SLIDE 25

POINTER WEIGHTS POINTER WEIGHTS

CNC TURNING FROM BRASS RODS CNC TURNING FROM BRASS RODS

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SLIDE 26

POINTER WEIGHTS POINTER WEIGHTS

INJECTION MOLDING ‘HSGP’ WITH SPECIFIC GRAVITY OF MORE INJECTION MOLDING ‘HSGP’ WITH SPECIFIC GRAVITY OF MORE THAN 11. THAN 11.

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SLIDE 27

LENSES LENSES

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SLIDE 28

PACKING STANDARD PACKING STANDARD

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SLIDE 29

TELCO HCV,LCV,ASHOK LEYLAND,MAHINDRA- BOLERO HONDA(HMSI),HERO- HONDA,SUZUKI,YAMAHA,TVS,BAJAJ

TWO WHEELERS COMMERCIAL VEHICALS

Market Served

MSIL-GENERAL MOTORS UZBEKISTAN(N-150,MATIZ) MAHINDRA,ESCORTS,TAFE BAJAJ,MAHINDRA,PIAGGIO

THREE WHEELERS PASSENGER CARS TRACTORS

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SLIDE 30

INDICATION INSTRUMENTS LIMITED - FARIDABAD MINDA STONERIDGE – A JOINT VENTURE WITH STONERIDGE USA JNS INSTRUMENTS – A JOINT VENTURE WITH NIPPON SEIKI JAPAN

INNOVATIVE ARTS INNOVATIVE ARTS -

  • CUSTOMERS

CUSTOMERS

EXPORTS – CANADA, U.K., USA & SA. VARROC ENGINEERING ACTIA INDIA TAFE ACCESS - CHENNAI SUPRAJIT ENGG - BANGALORE

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SLIDE 31

7 Gate NPD Process

Gate - 2 Gate - 3 Gate -1

Input, Quote & Order Plan and Define Verify the design given by customer

Gate - 4 Gate - 5 Gate - 7 Gate – 6

Develop and Validate Process Development Customer Approval Production Approval

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SLIDE 32

Quality Assurance Process

Operation Quality Assurance

Component

Vendor Evaluation Control plan Manufacturability Review Handling Control Plan PFMEA

Final product In process

PFMEA Process Capability Rejection Analysis Corrective Action Product Validation Quality Tracking Pre Dispatch Audit Warranty Analysis Satisfaction Survey Continuous Improvements

Customer

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SLIDE 33

Product Development Time

Low End Medium (illuminated)

WEEKS

High (illuminated snap fitment)

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SLIDE 34

Quality Assurance Process

Quality Checks Frequency

Incoming Components Stage wise Checks As per Sampling plan First 5 Sample Final Product Stage wise Checks Customer Line First 5 Sample 100% Monthly (local customers)

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SLIDE 35

Manufacturing Facility

10 VERTCAL INJECTION MOLDING MACHINES WITH 2 SPL. PURPOSE FOR INSERT MOLDING. 7 HOT STAMPING 2 HORIZONTAL INJECTION MOLDING MACHINE FROM L&T (De-Tech 60T) 2 PAD/TAMPON PRINTING INHOUSE PRESS SHOP TO MFG.COUNTER WEIGHTS 20 STATIONS FOR PNEUMATICALLY OPERATED POINTER ASSEMBLY DARK ROOM TO CHECK 100% ILLUMINATION OF POINTERS

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SLIDE 36

Cost

Solutions at 30% less cost than bench marked competitors. Group of engineers for bench marking, value cost analysis. Cost tracking at every gate during development. Cost reduction targets with rewards to all work partners. Focus to reduce Logistic costs.

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SLIDE 37

End Products – Tractors

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SLIDE 38

End Products – Scooter / 3W

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SLIDE 39

End Products – Motorcycles

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SLIDE 40

End Products – Commercial Vehicles

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SLIDE 41

Products – Utility Vehicle

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SLIDE 42

Products – Passenger Car

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SLIDE 43

END CUSTOMERS END CUSTOMERS

  • HONDA(HSMI)

HONDA(HSMI)

  • HERO HONDA

HERO HONDA

  • SUZUKI

SUZUKI

  • MARUTI SUZUKI

MARUTI SUZUKI

  • YAMAHA

YAMAHA

  • BAJAJ AUTO

BAJAJ AUTO

  • BAJAJ AUTO

BAJAJ AUTO

  • TVS

TVS

  • TATA MOTORS

TATA MOTORS

  • ASHOK LEYLAND

ASHOK LEYLAND

  • VOLVO (POINTER UNDER DEVELOPMENT)

VOLVO (POINTER UNDER DEVELOPMENT)

  • GENERAL MOTORS

GENERAL MOTORS

  • MAHINDRA & MAHINDRA

MAHINDRA & MAHINDRA

  • ESCORTS

ESCORTS

  • TAFE

TAFE

  • PIAGGIO

PIAGGIO

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SLIDE 44