ETG Energy Efficiency Forum ( Pulp and Paper Industry - Technology - - PowerPoint PPT Presentation

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ETG Energy Efficiency Forum ( Pulp and Paper Industry - Technology - - PowerPoint PPT Presentation

ETG Energy Efficiency Forum ( Pulp and Paper Industry - Technology Options) Dr Daven Chamberlain (PITA Publications Editor) 28 Sept. 2016 PITA - Introduction O P aper I ndustry T echnical A ssociation O Founded 1919 - 1920 O Membership


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SLIDE 1

ETG Energy

Efficiency Forum

(Pulp and Paper Industry - Technology Options)

Dr Daven Chamberlain (PITA Publications Editor) 28 Sept. 2016

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SLIDE 2

PITA - Introduction

O Paper Industry Technical Association

O Founded 1919 - 1920 O Membership Association / Publisher O Promote technical & scientific knowledge O www.pita.co.uk (editor@pita.co.uk)

Sister Technical Association to:

O Indian Pulp & Paper Technical Association

O Founded 1964

http://tinyurl.com/paper-technology-autumn-2016

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SLIDE 3

UK Recovered Paper Sector (1)

O Using recovered paper (“waste paper”) more

energy efficient than virgin fibre.

O In 2015 ≈ 85% of UK paper production

O Also less polluting than ‘agri-fibre’ processing.

O Many Indian mills changing to recycled fibre

O UK is major exporter of Recovered Paper

O 2015 Collected 8MT; Exported 4.9MT

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SLIDE 4

UK Recovered Paper Sector (2)

O China single most important export market O EU second most important O India varies, typically third major market

O Scope for expansion with slowdown in

China?

year Total Export MT MT China EU India Indonesia ROW 2010 8.0 4.4 33.4 12.1 3.5 3.2 2.2 2011 8.0 4.4 40.6 9.2 2.8 4.1 1.9 2012 8.2 4.5 38.3 8.5 2.4 4.0 2.0 2013 7.9 4.2 38.7 6.6 3.1 3.3 2.2 2014 8.0 4.4 40.3 6.5 4.2 2.4 1.9 2015 8.0 4.9 45.6 8.5 3.3 2.0 1.9 Destinations (%) (residue = UK use)

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SLIDE 5

UK Paper Engineers (1)

Compact Engineering Ltd Thirsk Industrial Park Thirsk, North Yorkshire YO7 3BX

E: apollo@compact.co.u k T: +44 (0)1845 525356 (Tim Klemz) W: www.compact.co.uk

O High efficiency Infra

Red Dryers

O For moisture profile

control payback calculated 4-10 months.

O Indian export

experience: Emami Paper Mills

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SLIDE 6

UK Paper Engineers (2)

Invista Limited 23 Murrell Green Business Park, London Road Basingstoke, Hampshire RG27 9GR

E: sales@invista- sensors.com T: +44 1256 766716 (John Middleton) W: www.invista- sensors.com

O Sensor manufacturer:

O AshCon

(suspended solids)

O ionTEK

(charge demand)

O Alchetek

(combination)

O Environment O Effluent Treatment O Process Control

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SLIDE 7

UK Paper Engineers (3)

Industrial Automation & Control Ltd. Delta House, Meadows Road Queensway Meadows, Newport South Wales, NP19 4SS E: sales@iac-ltd.co.uk T: +44 (0) 1633 293000 (Paul Ryan) W: www.iac-ltd.co.uk

O Expertise in energy

saving variable speed drive (VSD) systems

O (eg. Teabag mill

rebuild to improve efficiency)

O Experience in many

industries, including metals.

O Changed 1.7MW fan

to VSD control for Port Talbot steel works – saved £12k/day

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SLIDE 8

UK Paper Engineers (4)

Kadant UK Ltd Woodhill Road Bury, BL8 1BD E: sales.bury@kadant.com T: +44 (0) 161 764 9111 W: www.kadant.com

O Doctor Blades, including

new low-friction, wear- resistant ceramic tips. (CeraEdge)

O See: Dr Mahendra Patel,

Ceramics in Paper Manufacturing

O (ISBN 978-81-923542-4-8) O www.industrypaper.net O Company also supplies

Textile industry with similar blades

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SLIDE 9

UK Paper Engineers (5)

Poole Projects Ltd Unit 28, Eton Business Park, Eton Hill Road, Radcliffe, Manchester, M26 2XS

E: jwilliams@pooleprojects.co.uk T: +44 (0) 161 725 5270 (John Williams or John Poole) W: www.pooleprojects.co.uk

O Specialist paper engineers

  • ffering design &

management and site services, especially:

O

Machine rebuilds

O

Installation services

O

Dismantling and marking services (shipping & re-

erection) O

Energy saving work (boiler / de-inking plant upgrades)

O

(recent work for tissue giant)

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SLIDE 10

UK Paper Engineers (6)

Spooner Industries Moorland Engineering Works Lower Railway Road Ilkley, LS29 8JB O E: sales@spooner.co.uk O T: +44 (0)1943 609505 O W: www.spooner.co.uk O World renowned supplier

  • f:

O

Air Flotation Dryers

O

Air Impingement Dryers

O

Air Turns

O

Coolers / Chillers

O

Energy / Heat Recovery Eq.

O Yorkshire Post - Exporter

  • f Year 2015
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SLIDE 11

UK Paper Engineers (7)

O Specialist Paper Mill

Engineers (150th Anniversary)

O Machine rebuilds O Paper machine

relocation

O Energy efficiency

surveys

O Opened office in

Hyderabad – UK personnel have a lot of experience in India. Walmsleys Ltd Withnell Mill, Railway Road, Withnell, Chorley, Lancashire, PR6 8UA

E: sales@walmsleys- uk.com T: +44 (0)1254 830486 (Tony Treloare or Paul Knight) W: www.walmsleys-uk.com

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SLIDE 12

UK Paper Engineers (8)

Woollard and Henry Ltd. Stoneywood park Dyce Aberdeen Scotland, AB21 7DZ

O

E: sales@woollardandhenry.com

O

T: +44 (0) 1224 771 100

O

W: www.woollardandhenry.com

O

Indian Agents: Jaykay Enterprise, 81/2, Palm Avenue, Calcutta - 700 019

O World renowned maker

  • f Dandy Rolls and

cylinder moulds.

O In addition now make

AccuSteam steam showers.

O Moisture profile &

control

O Improved dewatering O Improved finishing

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SLIDE 13

UK MRF Engineers (1)

Rotajet Systems Limited Unit 14 Flanshaw Way Wakefield, WF2 9LP E: info@rotajet.co.uk T: +44 (0) 1924 271446 (Colin Stewart) W: www.rotajet.co.uk

O Supplier of stand-alone

plant, or integrated “turn- key” recycling systems:

O Supplied a ‘wet MRF’ to

newsprint mill, to treat 20kT deinking sludge and wet residue (paper fibres, plastics and other materials).

O Produced saleable

plastic and compacted fuel pellets.

O Reduced landfill to 1kT.

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SLIDE 14

UK MRF Engineers (2)