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Equipment and Facilities Decontamination and Disposal at Army Ammunition Plants Mr. Paul Ihrke Vice President, Federal Programs PIKA International, Inc. 34 th DDESB Seminar Portland, Oregon July 13 th -15 th 2010 Building a Clean & Secure


  1. Equipment and Facilities Decontamination and Disposal at Army Ammunition Plants Mr. Paul Ihrke Vice President, Federal Programs PIKA International, Inc. 34 th DDESB Seminar Portland, Oregon July 13 th -15 th 2010 Building a Clean & Secure Future

  2. Form Approved Report Documentation Page OMB No. 0704-0188 Public reporting burden for the collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to a penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. 1. REPORT DATE 2. REPORT TYPE 3. DATES COVERED JUL 2010 N/A - 4. TITLE AND SUBTITLE 5a. CONTRACT NUMBER Equipment and Facilities Decontamination and Disposal at Army 5b. GRANT NUMBER Ammunition Plants 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATION REPORT NUMBER PIKA International, Inc. 12723 Capricorn Drive, Suite 500, Stafford, TX 77477 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSOR/MONITOR’S ACRONYM(S) 11. SPONSOR/MONITOR’S REPORT NUMBER(S) 12. DISTRIBUTION/AVAILABILITY STATEMENT Approved for public release, distribution unlimited 13. SUPPLEMENTARY NOTES See also ADM002313. Department of Defense Explosives Safety Board Seminar (34th) held in Portland, Oregon on 13-15 July 2010, The original document contains color images. 14. ABSTRACT 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF 18. NUMBER 19a. NAME OF ABSTRACT OF PAGES RESPONSIBLE PERSON a. REPORT b. ABSTRACT c. THIS PAGE SAR 35 unclassified unclassified unclassified Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18

  3. Thermal Decontamination  The Only Proven and Defensible Method to Effectively: – Desensitize Explosive Contaminants Within Buildings and Equipment – Decontaminate Production and R&D Equipment/Piping – Flash (5X) Residual Agent and Energetics in/on Munitions and Materials Building a Clean & Secure Future 2

  4. Personnel Experience in Explosives Disassembly/ Inspection, Decontamination and Demolition of Load Lines/ Explosives Contaminated Production Buildings I nstallation Load Line/ Building I D # of Buildings Completed Contracts Cornhusker AAP Load Lines 1-5 127 Nitrate/Shop Areas 14 Indiana AAP Igniter Line 3 & 4 10 Propellant Charge Line 2-8 63 D/I of Ship Houses 47 Black PowderPlant/Powder Prep Area 11 Joliet AAP Load Line/ Groups-3,61,3A, 2 163 Ravenna Multiple Load Lines 1,2,3,4,6,8,9,10,11,12 283 F15/F16 (slab only), CB14B, CB801, CB803, G1, GA1, G3 6 Tooele AD Bldg 1245 1 BBL, San Jose Stations 1708,1980, 316, 1950, 0981, 0982, 0571 7 Picatinny Arsenal Bldg 448 and 452B 2 Lake City AAP Bldgs in 139 Fuze Line Area 34 Contracts Awarded/ Work I n-Progress Lake City AAP Bldg 83 1 Indiana AAP Rifle Powder Area 59 Total 828 Building a Clean & Secure Future 3

  5. Ravenna Army Ammunition Plant Building a Clean & Secure Future 4

  6. Thermal Convection System (TCS) Underground Ovens MD, Process Equipment and Piping Traditional Open Burning Process Buildings Washout Stations Building a Clean & Secure Future 5

  7. Spectrum of Target Materials for Decontamination Using TCS Production Buildings and Structures Chemical Agents 3X Scrap Metal Energetics and Unstable Explosives Biological Agents Demil of Select Munitions Process Equipment and Piping Swaging of Munitions Debris Building a Clean & Secure Future 6

  8. Two Applications of PIKA Thermal Convection System (TCS)  Thermal Decontamination Chamber (TDC) to decontaminate process equipment and items contaminated with Energetics, CWM and Biological Agents.  In-Situ Thermal Decontamination of production buildings containing large over-sized equipment contaminated with Energetics, CWM and Biological Agents. Building a Clean & Secure Future 7

  9. Thermal Decontamination Chamber (TDC) Thermal Decontamination Thermal Chamber Convection Unit (Heat Source) Portable and Easily Assembled Transmitting Antenna for Remote Operation Building a Clean & Secure Future 8

  10. Thermal Decontamination Chamber Pre-Thermal Decontamination Building a Clean & Secure Future 9

  11. Thermal Decontamination Chamber Post-Thermal Decontamination Building a Clean & Secure Future 10

  12. In-Situ Thermal Decontamination  Decontaminate buildings and structures along with their associated equipment, conduits and piping  Unique approaches to each structure are required based on the complexity of structures, equipment and the contamination  Duration of Thermal Application and Requisite Target Temperatures depend on the contaminant and the material being processed  Safety requirements are defined for each thermal decontamination operation Building a Clean & Secure Future 11

  13. In-Situ Thermal Decontamination Thermal Decontamination Enclosure for an In-Ground Oven Building a Clean & Secure Future 12

  14. In-Situ Thermal Decontamination In-Ground Conditioning Oven  Equipment Layout  Enclosure Design Building a Clean & Secure Future 13

  15. In-Situ Thermal Decontamination Nitroglycerine/Nitrocellulose Sparge Tanks Pre-Thermal Decontamination Site Condition Building a Clean & Secure Future 14

  16. In-Situ Thermal Decontamination Nitroglycerine/Nitrocellulose Sparge Tanks Pre-Thermal Decontamination Site Condition Building a Clean & Secure Future 15

  17. In-Situ Thermal Decontamination Nitroglycerine/Nitrocellulose Sparge Tanks Enclosure Design Building a Clean & Secure Future 16

  18. Tooele Army Depot Building a Clean & Secure Future 17

  19. TCS SERVICES Desensitization of Equipment & Buildings at TEAD Building a Clean & Secure Future 18

  20. Fort Wingate Depot Activity Building a Clean & Secure Future 19

  21. TCS SERVICES TCRA Disposal of Unstable Energetics at FWDA Building a Clean & Secure Future 20

  22. TCS Applications at Indiana AAP Building a Clean & Secure Future 21

  23. INAAP  PROJECT AREAS: – Black Powder Production Facility – Rifle Powder Area – Load Line 2 – Solvent Recovery Buildings – Six Miscellaneous Buildings  Project consists of explosive decontamination of buildings, equipment and off-site disposal, disassembly and visual inspection of suspect contaminated buildings to include disposal of contaminated materials, and foundation testing/disposal. Building a Clean & Secure Future 22

  24. D&D at Black Powder and Powder Prep (INAAP) After Before Building a Clean & Secure Future 23

  25. D&D at Black Powder and Powder Prep (INAAP) Building a Clean & Secure Future 24

  26. D&D at Black Powder and Powder Prep (INAAP) Building a Clean & Secure Future 25

  27. Indiana Army Ammunition Plant Thermal Convection System Building a Clean & Secure Future 26

  28. Indiana Army Ammunition Plant Explosive Decontamination Building a Clean & Secure Future 27

  29. Indiana Army Ammunition Plant Building Demolition Building a Clean & Secure Future 28

  30. Indiana Army Ammunition Plant Before and After Building a Clean & Secure Future 29

  31. On-Going Innovations……  Cornhusker AAP – OB/OD Remediation  Marine Corps Base-29 Palms Building a Clean & Secure Future 30

  32. 200hp Remote Control Excavator Building a Clean & Secure Future 31

  33. Particle Abatement System (PAS) Building a Clean & Secure Future 32

  34. Rotary Kiln Furnace/Baghouse Building a Clean & Secure Future 33

  35. Dirt Processing Flail and Conveyor-Rotary Kiln Building a Clean & Secure Future 34

  36. Contact Information PIKA International, Inc. 12723 Capricorn Drive, Suite 500, Stafford, TX 77477 (866) 340-PIKA, (281) 340-5525 (T) (281) 340-5533 (F) Website: www.pikainc.com Paul Ihrke VP, Federal Programs pihrke@pikainc.com (281)814-2038 (C) Building a Clean & Secure Future 35

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