Electro Kinetic Reclamation of MFT History of Development 2010 : - - PowerPoint PPT Presentation

electro kinetic reclamation of mft history of development
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Electro Kinetic Reclamation of MFT History of Development 2010 : - - PowerPoint PPT Presentation

Electro Kinetic Reclamation of MFT History of Development 2010 : Initial theory tested at Univ. of Illinois at Chicago (Dr. Krishna Reddy) 2011-2012 : Bench testing in Escondido 2012-2013 : 5m electrode spacing, 2D & 1,000L tote


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SLIDE 1

Electro Kinetic Reclamation

  • f MFT
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SLIDE 2

History of Development

  • 2010: Initial theory tested at Univ. of Illinois at Chicago

(Dr. Krishna Reddy)

  • 2011-2012: Bench testing in Escondido
  • 2012-2013: 5m electrode spacing, 2D & 1,000L tote

testing in Escondido (sponsored by AI-ESS & Shell)

  • 2014-present: 130 M³ & 25 M³ testing at C-FER

Technologies (sponsored by AI-ESS & Shell)

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SLIDE 3
  • 14 Days Treatment
  • 330 L Water

Separated

  • 56.9% Solids
  • Up to 200 kPa Shear

Strength

  • 109 kWh Used
  • $8.72/m3 treated
  • $15.53/Dry tonne
  • 330kW/m3 Water

Recovered

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SLIDE 4
  • 7 Weeks Treatment
  • 260 L Water Separated
  • 49.4% Solids
  • Up to 135 kPa Shear

Strength

  • 190 kWh Used
  • ~30% Volume Reduction
  • Greater electrode spacing may be

possible

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SLIDE 5

Potential Applications

MFT Water Cap

EKR Process End Pit Lake Post Treatment

Electrodes Extracted Water

  • Could be an in-pit deposit such as lake bottom
  • Could be an above grade pond
  • Vertical electrode arrangement with target densities

dependent on final reclamation plans

Extract water and compact tailing in-place increasing capacity of the deposit.

Compacted Tailings

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SLIDE 6

Densification of New Deposits

In-place dewatering with fines separation/compaction to improve fines capture in settling basins and disposal areas

 Makes use of existing facilities for in situ treatment of tailings  Works on a range

  • f solids contents

 Extracted water is suitable for return for process use  Horizontal or Vertical Electrode arrangement

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SLIDE 7

Apply EKR at tank scale Assess new hybrid electrode array design Test impact of:

  • larger scale
  • cold weather

Refine EKS Model

Purpose of Current Tests

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SLIDE 8

Indoor Large Scale Testing

5m electrode spacing in 130m3 of MFT Test effectiveness of hybrid electrode array Assess impact of scale on energy demand Refine EKS Model

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SLIDE 9

Outdoor Testing

25m3 outdoor test in open top ‘Baker Tank’ Demonstrate effectiveness of horizontal electrodes Operate in cold temperatures Calibrate predictive model for horizontal electrodes

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SLIDE 10

Test Systems at C-FER

10

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SLIDE 11

Metrics of Success

Densify to 60% solids content Recovered water quality suitable for reuse Power costs $15-30/dry tonne Prove treatment system works at tank scale Assess Freeze/Thaw impacts

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SLIDE 12

Treatment Results to Date 130m³ Tank

Days of EKR Treatment: 335 Consumed Power: Approx.: 6,200KWh Released Water: Approx.: 80 M³ % Starting Solids: Approx.: 32 Current % Solids by Wt.: Approx.: 63 Treatment Costs: $ 10.25/Dry Tonne

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SLIDE 13

Consumed Power: 130m³ Tank

1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 50 100 150 200 250 300 350

Cumulative Power [kWh] Treatment Days

Cumulative Power (Model 31.75%) Cumulative Power (Actual) [kWh]

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SLIDE 14

Released Water: 130m³ Tank

10 20 30 40 50 60 70 80 50 100 150 200 250 300 350 Released Water (m3) Days of Treatment

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SLIDE 15

% Change in Solids: 130m³ Tank

30% 35% 40% 45% 50% 55% 60% 65% 50 100 150 200 250 300 350 Days of Treatment

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SLIDE 16

Treatment Costs: 130m³ Tank

$0.25 $2.25 $4.25 $6.25 $8.25 $10.25 50 100 150 200 250 300 350 $/Dry Tonne Days of Treatment

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SLIDE 17

Post EKR Treatment 25m³ Tank

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SLIDE 18

Post EKR Treatment 25m³ Tank

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SLIDE 19

Treatment Results 25m³ Tank

Days of EKR Treatment: 256 with 145 of freeze* Consumed Power: Approx.: 3,000 KWh Released Water: Approx.: 15 m³ % Starting Solids: Approx.: 32 %Change in Solids: Approx.: 60 Treatment Costs: $ 27-34/Dry Tonne Comprehensive final report due November, 2015 *Per N. Beier at U of A, expect approx. 12-13% solids content from freeze (+/- 5%)

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SLIDE 20

Next Steps

EKR treatment of 130m³ until December Detailed post-treatment sampling Detailed research report end of Feb. 2016 Engineering design for possible full-scale field deployment in 2016