Efisiensi Sumber Daya dan Produksi Bersih Practices Concept - - PDF document

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Efisiensi Sumber Daya dan Produksi Bersih Practices Concept - - PDF document

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Intrroductory Training in RECP Methods February 2017 and Practices Resource Efficient and Cleaner Production Business Case, Concept & Practices Centre for Assessment & Development of Green Bekasi, 7 February 2017 Industry &

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 1

Resource Efficient and Cleaner Production Business Case, Concept & Practices

Bekasi, 7 February 2017

February 2017 RECP Introductory Training 1

National Resource Efficient and Cleaner Production (RECP) Programme Indonesia

Funded by Implemented by In partnership with

Kementerian Lingkungan Hidup dan Kehutanan

Centre for Assessment & Development of Green Industry & Environment

February 2017 RECP Introductory Training 2

Efisiensi Sumber Daya dan Produksi Bersih

Business Case Concept Practices

RECP for green industry

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 2

February 2017 RECP Introductory Training 3

Resource Efficient and Cleaner Production can in multiple ways improve productivity and competitiveness

  • f

enterprises in manufacturing and related productive sectors

Rathkerewwa Desiccated Coconut Industry

February 2017 RECP Introductory Training 4

National Cleaner Production Centre Sri Lanka

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 3

RECP@ Chea Hap Rice Mill

February 2017 RECP Introductory Training 5

Small Scale Rice Mills

  • Typical energy saving options

– Individual drive system – Efficient separator – Efficient paddy cleaner – Plastic buckets in elevators – Voltage stabilizers – Energy efficient motors

  • Low cost options with pay back of 18 – 24

months

February 2017 RECP Introductory Training 6 Bureau of Energy Efficiency (n.d.), Manual on Energy Conservation Measures in Rice Mills cluster of Ganjam, Delhi, India

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 4

Bradken Engineering

  • RECP measures taken:
  • Use of less toxic sand binders
  • Use of better refractory materials (tripled lifespan)
  • Improved dry mechanical sand recovery (to 75%)
  • Strengthened scrap acceptance criteria
  • Changed melting regime
  • Power factor improvement

» Energy savings exceeding A$ 570,000 achieved with one year pay back on investment

February 2017 RECP Introductory Training 7

Van Berkel (2007), Cleaner Production and Eco-Efficiency, Int Hdbk on Ent Techn Man

Metal Finishing Shops

February 2017 RECP Introductory Training 8

  • Insulation of heated baths with

polypropylene balls

  • Invested USD120, saving annually USD15,000
  • Installation of water cascading system
  • Invested USD150, saving annually USD15,000
  • Replacement of wires with jigs in

electroplating

  • Invested USD15,000, saving annually USD12,600
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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 5

Tarasima Apparels

  • Key measures

– Installation of thermal oil heaters to cut down steam consumption – Installation of a 2-ton incineration boilers resulting in savings in natural gas consumption – Using skylights in the cutting, washing and finishing units – Installation of Electro Catalytic Reactor in Effluent Treatment Plant – Establishment of biogas plant, producing 56m3 biogas from canteen waste

February 2017 RECP Introductory Training 9

www.textilepact.net

Sky High Knitwear

  • Key options

– Installed wood based boiler – Replacing 400 lux T8 fluorescent lights (40W) with 500 lux LED tubes (18W)

  • Economics

– Invested USD109,100 – Annual savings ~USD395,000

  • Environment

– 36% increase in specific energy consumption – 31% decrease in specific GHG emissions

February 2017 RECP Introductory Training 10

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 6

De La Paix Hotel, Luang Prabang

February 2017 RECP Introductory Training 11

52% reduction of energy and water use per guest night (2012-2014)

Business Case

February 2017 RECP Introductory Training 12

Cost savings Productivity enhancements Quality improvements Organizational efficiency License-to-operate

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 7

February 2017 RECP Introductory Training 13

Resource Efficient and Cleaner Production emerged as a business response to worsening (industrial) pollution and escalating use of natural resources

February 2017 RECP Introductory Training 14

disperse control recycle

Resource Production Resource Efficient and Cleaner Production

prevent

pollution

replace protect recover reduce

scarcity natural resources environment Efisiensi Sumber Daya dan Produksi Bersih

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 8

Efisiensi Sumber Daya dan Produksi Bersih

  • Finding and implementing ways to

– Improve productive use of materials, water and energy;

  • Thereby

– Reduce the generation of waste, effluent and emissions;

  • Thereby

– Improve well being of employees, consumers and community;

  • Thereby
  • …….
  • ……..

February 2017 RECP Introductory Training 15 February 2017 RECP Introductory Training 16

Productive output per unit

  • f resource consumption

Pollution intensity per unit

  • f productive output
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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 9

RECP Issues

February 2017 RECP Introductory Training 17 February 2017 RECP Introductory Training 18

Resource Efficient and Cleaner Production can be implemented through – combinations of – different prevention practices

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 10

February 2017 RECP Introductory Training 19

Tata Kelola Area Kerja Substitusi Bahan

Peningkatan Peningkatan Pengenda- lian Proses

Modifikasi Peralatan Penggan- Teknologi Penggan- tian Teknologi

Guna Ulang Lokasi Sendiri Guna Ulang Dan Daur Ulang di Lokasi Sendiri Pemanfaatan Pemanfaatan Produk Samping

Modifikasi Produk

  • Maintain a clean, organized and

productive workplace to eliminate avoidable ‘wastage’

  • Typical solutions

– Switch off what is not in use – Repair what needs reparation – Keep workplace organized and clean – Minimize and manage inventory – Confirm right way for all tasks – Keep staff motivated

20 February 2017 RECP Introductory Training

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 11

  • Choose inputs that are efficient,

effective and/or pose minimum harm to the environment and health

  • Typical solutions

– Use renewable energy – Use sustainably-sourced renewable materials – Use of recycled materials, water and energy – Use fit for purpose materials – Use less harmful substances – Source locally

21 February 2017 RECP Introductory Training

  • Monitor and control processes and

equipment so that they always run at highest efficiency and with lowest wastage

  • Typical solutions

– Standard operating procedures and process monitoring – Sub-metering water, energy and materials – Preventive maintenance

22 February 2017 RECP Introductory Training

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 12

  • Make existing equipment more

efficient and less wasteful

  • Typical solutions

– Insulation – Proper alignment of production line – Improve process temperature, pressure, speed, mixing – Automatic switch off & level controls – Combine process steps in same equipment

23 February 2017 RECP Introductory Training

  • Change over to new technology

that is more efficient or produces less waste

  • Typical solutions

– Efficient boilers, motors, fans, compressors etc. – Change of core process, e.g. chemical to mechanical cleaning – Equipment with integrated recovery loops – Advanced separation processes – Solar dryers, heaters and lighting

24 February 2017 RECP Introductory Training

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 13

  • Use previously ‘wasted’ material,

energy and/or water for similar or alternative purpose in company

Typical solutions

  • Countercurrent or cascaded

use of water and energy

  • Condensate and heat recovery
  • Reuse of incoming packaging

for outgoing products

Practices

25 February 2017 RECP Introductory Training

  • Convert a previous ’waste’ for a

useful use elsewhere

Typical solutions

  • Provision of used cooling

water for external heating or cooling purposes

  • Segregate recyclables for

external recycling and resource recovery, such as composting

  • Symbiosis - use waste material

for new product development

26 February 2017 RECP Introductory Training

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 14

  • Redesign product to reduce its

environmental impact during production, use and/or disposal

  • Typical solutions

– Design for optimal product lifetime – Design for lower material use – Design for low-waste manufacturing – Design for refurbishment, recycling etc.

27 February 2017 RECP Introductory Training

RECP Method

Source Cause Option

February 2017 RECP Introductory Training 28

Root Source Analysis WHERE? Quantification of the different usages and sources Root Cause Diagnosis WHY? Factors contributing to resource usage and pollution sources Option Generation HOW? Alternative ways to avoid the identified causes

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 15

February 2017 RECP Introductory Training 29

Efisiensi Sumber Daya dan Produksi Bersih

Business Case Concept Practices

RECP for green industry

Indonesia RECP Programme

  • Networked initiative to foster

RECP implementation at scale and at speed in Indonesia

  • 1. RECP Capacity & Network
  • 2. RECP Implementation &

Replication

  • 3. RECP Policy & Strategy
  • 4. RECP Technology &

Innovation

  • 5. RECP Finance & Investment

Sectors (food, textile & metal) Industrial Zones (Makassar & Batam) Micro- Industries (rice milling & TBC) Tourism Destinations (Sleman/ Magelang & Lake Toba) February 2017 RECP Introductory Training 30

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 16

February 2017 RECP Introductory Training 31

Training

RECP Experts’ Competency RECP Thematic Introductions RECP Advanced Topics

Advocacy

Consultations (experts, regions, sectors) Business Cases and Primer Thematic Forum Series

Network

Expert Society Multi- Stakeholder Alliance

February 2017 RECP Introductory Training 32

Sectors

Food (10) (sugar and palm mills) Textile (15) Metal (tbc)

Zones

Makassar (10) Batam (9)

Tourism

Sleman & Magelang (18) Lake Toba (tbc)

Micro- Industry

Rice milling (8) TBC

# demonstration enterprises

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 17

February 2017 RECP Introductory Training 33

Environment Industry Tourism

Green Industry (Award & Standards) Trai- ning Sustainable Sustainable Consumption & Production Sustainable Sustainable Tourism Destination Development PROPER AMDAL

February 2017 RECP Introductory Training 34

RECP

Cradle to Cradle Industrial Symbiosis Green Chemistry & Engineering Improvement Innovation

(full return to nature of discarded product)

Innovation

(benign chemicals & resource efficient processes)

Innovation

(closure of waste cycles in industrial park)

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 18

February 2017 RECP Introductory Training 35

  • Debottleneck finances for

implementation of RECP investments

  • Cooperation with domestic

and international financial intermediaries

5.1 Financing Gap Assessment 5.2 Financing Instruments Proposals

Implementing Partners

February 2017 RECP Introductory Training 36

Indonesia Cleaner Production Centre (ICPC) Centre for Assessment and Development of Green Industry and Environment (CADGIE) Centre for Textiles Bandung (CTB) Centre for Resource Efficient and Cleaner Production Indonesia (CRECPI)

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Intrroductory Training in RECP Methods and Practices February 2017 Resource Efficient and Cleaner Production (RECP) 19

Terima kasih banyak!

February 2017 RECP Introductory Training 37

National Resource Efficient and Cleaner Production (RECP) Programme Indonesia

Funded by Implemented by In partnership with

Kementerian Lingkungan Hidup dan Kehutanan

www.recpindonesia.org www.recpnet.org

Centre for Assessment & Development of Green Industry & Environment