DL7APV 128yagi on 432, why? Pro&contra DL7APV 2018 Egmond EME - - PowerPoint PPT Presentation
DL7APV 128yagi on 432, why? Pro&contra DL7APV 2018 Egmond EME - - PowerPoint PPT Presentation
DL7APV 128yagi on 432, why? Pro&contra DL7APV 2018 Egmond EME conference Pro yagi Pro dish Low windload Many bands possible No permission needed Easy polarity rotation Can grow slowly Low losses on feedlines Low
Pro&contra
DL7APV 2018 Egmond EME conference
Pro yagi
- Low windload
- No permission needed
- Can grow slowly
- Low loss feed lines possible
- Nobody tried such an array
Pro dish
- Many bands possible
- Easy polarity rotation
- Low losses on feedlines
2008 a „happy accident“
DL7APV 2018 Egmond EME conference
- All started with a huge rotating assembly with ball bearing
from ebay!
- In his former
life it was part of a T174 GDR backhoe
- The new 16y
was just ready The rotating assembly with 1.6m diameter & about 500kg weight with lots of rust
2009 Foundation
DL7APV 2018 Egmond EME conference
- After the location was fixed a BIG hole was needed
- filled with 10t of concrete
- Tnx to my neighbors with the heavy machinery,
so it took only a few hours
2010 Puzzle
DL7APV 2018 Egmond EME conference
- When the
concrete cured, the gear was disassembled and refurbished.
- A real puzzle
for men
2010 the horizontal boom
DL7APV 2018 Egmond EME conference
- The hor.
Boom was delivered in 3 parts of 6m.
- 75x70cm with
60mm welded steel tubes
- From a local
flat conveyor manufacturer
2011 Basic setup
DL7APV 2018 Egmond EME conference
- The rotating assembly was placed in position by a crane (agn
tnx to my neighbor) and adjusted to only 0.2° out of balance
- After sandblasting and new grease even Astrid could
turn it!
2011 Basic construction
DL7APV 2018 Egmond EME conference
- To be open
to different solutions the height
- f the hor.
Boom was planned with 5m.
- The gears
are from a fertilizer spreader
2011 Basic construction
DL7APV 2018 Egmond EME conference
- One hor.
Boom is mounted
- Some steel
tubes are
- nly for
transport
- Elevation
chain is also mounted
2011 Basic construction
DL7APV 2018 Egmond EME conference
- The
crane again did a good job.
2011 Basic construction
DL7APV 2018 Egmond EME conference
- A lot of steel
tubes had to be welded
2012 horizontal rotor
DL7APV 2018 Egmond EME conference
- Background original gear, in front worm gear + motor
- Encoder in shielded metal and waterproofed box
2012 The vertical rotor
DL7APV 2018 Egmond EME conference
- The main gear wheel was made from stainless steel in an
apprentice workshop for 1kg of coffee. The 2nd gear wheel is held in a block which takes all the axial forces to relieve the next worm gear. The motor is from a cable winch for a jeep, 12V.
Basic construction
DL7APV 2018 Egmond EME conference
- Very
important detail.
- Enough teeth
must transmit the force.
2012 horizontal boom
DL7APV 2018 Egmond EME conference
- The crane
was in action again
Questions ?
DL7APV 2018 Egmond EME conference
Till 2015 only FM Antennas
DL7APV 2018 Egmond EME conference
- 8 FM
antennas were first user.
- The old 16y
system was hit again by a storm.
2015 Which antenna should be used
DL7APV 2018 Egmond EME conference
- The dimensions of the main frame were not variable
- Max. 10m height
- Width 18m
- Many simulations with different boom length and number
- f yagis showed that pre mast mounting with 128 yagi
was the optimum.
- Longer yagi showed degration of pattern by support
structure
- Even longer yagis with same stacking had lower G/T
2015 Which antenna should be used
DL7APV 2018 Egmond EME conference
- Next step to choose the design
- Many different good designs are available
- DJ9BV, DK7ZB, G0KSC, YU7EF, DG7YBN and more
- The decision was easy, as I found only one design which
could combine all advantages
- Low temperature / low internal losses
- 200 Ohm at feedpoint
- Excellent pattern
- Uncritical at rain
- Good boom length to mimimize waste material
- Easy to built
2015 Which antenna should be used
DL7APV 2018 Egmond EME conference
- The DG7YBN 11el. Wide was the winner
- SWR dry
- SWR wet ybn
- All other were
>>2
2016 Test setup
DL7APV 2018 Egmond EME conference
- 4x11el. Wide test setup to verify gain & pattern
- Test of the open feed lines
- Hint : use for test a wide band transformer
2016 Which antenna should be used
DL7APV 2018 Egmond EME conference
- Alu feed lines at stacking of 1,09 x 1,2m were tested
- It is not easy to bent 6x1mm Alu
- So copper feed lines were used for the first 4bay
- 4mm enameled copper wire was much easier to
bring into correct form
- Losses are nearly same as 6mm alu
- Not easy to fix the joints.
- Soldering joints need mechanical support
- Need an „adapter“ Cu – Al wheather proofed
- Need more PTFE spacers
- Has to be stretch when comes from spool
2016 copper wire stretcher
DL7APV 2018 Egmond EME conference
- Cu has to be stretched when comes from spool !
- Two towers and two man can do!
2016 tubes
DL7APV 2018 Egmond EME conference
- Looks more like a 20m beam
- 24 tubes 6m extended to 8m
2017 Antenna production
DL7APV 2018 Egmond EME conference
- Marking & drilling 1792 holes into the booms
2017 Antenna production
DL7APV 2018 Egmond EME conference
- 1280 elements were cutted and filed into length
2017 Antenna production
DL7APV 2018 Egmond EME conference
- 128 yagi after inserting and adjusting 1280
elements with 2560 platic rivets
2017 feed line production
DL7APV 2018 Egmond EME conference
- Puzzle with copper wires
2017 dipole production
DL7APV 2018 Egmond EME conference
- The dipole bending machine
2017 yagi mount
DL7APV 2018 Egmond EME conference
- The first yagi mounted, only 127 to go
2017 dipole production
DL7APV 2018 Egmond EME conference
- Details of the holder of the dipole
- Details of solder joint
2018 feed line production
DL7APV 2018 Egmond EME conference
- Al feed lines
2018 transformation lines
DL7APV 2018 Egmond EME conference
- N times transformation 4y to one feed point
- till 2 lines are left and then a balun 100:50 Ohms
- pen feed line support
DL7APV 2018 Egmond EME conference
Preamp Box
DL7APV 2018 Egmond EME conference
- The HF4000-2Z and DJ3FI preamp + hb 2nd stage
- NF=0.35dB G=42dB
2018 April ready for test
DL7APV 2018 Egmond EME conference
- The first SWR test I made in April on my birthday
- SWR 1:1.3 without optimization.
- Hurray Open feed lines are uncritical!
SWR
DL7APV 2018 Egmond EME conference
- SWR after optimization with some PTFE tubes
Don´t fall asleep
DL7APV 2018 Egmond EME conference
- Only a few more pages to go!!!
Theory
DL7APV 2018 Egmond EME conference
- The Theory of VK3UM software
Pattern
DL7APV 2018 Egmond EME conference
- Sun noise was >20dB on first test, after a few
- ptimizations I got stable 21.8 +/-0,5 till today
- Antenna pattern H and V at sun noise
Used material
- Concret
10tons
- Big ball bearing
500Kg
- 18m Horizontal boom
750kg
- H Steel 120x120x12
x21.4m 440Kg
- Steel square tubes 80x80x4 x31.3m
292kg
- Steel square tubes 100x100x6 x25.6m
427kg
- Alu 24 tubes 6m 60x5mm
348,5Kg
- Alu 48 tubes 1,5m 48x3 (extension)
83Kg
- Alu 128 booms a 3m 20x20x2
150,4Kg
- Alu square tubes 20x20x1 18m
10Kg
- Alu square tubes 18x18x1 124m
25Kg
- Alu round pipe 6x1
223.6m 10kg
- Alu 4mm rods
- abt. 384m
13,5Kg
- Copper dipoles 6x1mm 128x0.7m
18 Kg
- CuL wire 4mm abt. 224m
28Kg = 3.1 tons plus concrete
- And much much more…..
Results
DL7APV 2018 Egmond EME conference
- Pointing accuracy El. <0.1° H <0.35°
- With US digital encoder and F1EHN tracking
- Sun 21.8dB
- Echoes
- JT 100mW
- CW abt. 200mW
- Sagittarius 7.3dB
- M17 6.1dB
- Cygnus 5.4dB
- Cassiopeia 5.3dB
Results
DL7APV 2018 Egmond EME conference
- First Pulsar detected in
July
- B0329+54 was seen with
- nly 200sec recording
time !
- And the 8x9el. 3m FM DX
are still on top and make much fun!!
Lowest ERP
DL7APV 2018 Egmond EME conference
- M0ABA 2el. & 60W (at -25)
Thank You
DL7APV 2018 Egmond EME conference
- to my wife Astrid, and all who helped, special to Hartmut DG7YBN,
DL7SI, DL7ON, DL7ZN, DL7AIG, Hubert DJ3FI and my nice neighbors