Dialing in a Membrane Bioreactor for Nutrient Removal Butte-Silver - - PowerPoint PPT Presentation
Dialing in a Membrane Bioreactor for Nutrient Removal Butte-Silver - - PowerPoint PPT Presentation
Dialing in a Membrane Bioreactor for Nutrient Removal Butte-Silver Bow, Montana Fine Screen/Turbo Compressor Building Bioreactor Membrane/ Chemical Building Headworks EQ Basin 2016 MSAWWA-MWEA Joint Conference - 2 presentation title
2016 MSAWWA-MWEA Joint Conference - presentation title goes here. 2
EQ Basin Headworks Fine Screen/Turbo Compressor Building Bioreactor Membrane/ Chemical Building
The Numbers
- 2016 – new process taken into service
- 2017, 2018, 2019 – period of record for
presented nutrient data
- 2007-2019 – period of record for presented
metals data
- 3.9 mgd – overall current average plant flow
- 5.5 mgd – overall full build-out design average flow
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The Numbers
- 3.7 mg/L – average influent total phosphorous
- 28 mg/L – average influent total nitrogen
- 99 µg/L – average influent copper (TR)
- 295 µg/L – average influent zinc (TR)
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2016 MSAWWA-MWEA Joint Conference - presentation title goes here. 5
2016 MSAWWA-MWEA Joint Conference - presentation title goes here. 6
2016 MSAWWA-MWEA Joint Conference - presentation title goes here. 7
2016 MSAWWA-MWEA Joint Conference - presentation title goes here. 8
2016 MSAWWA-MWEA Joint Conference - presentation title goes here. 9
Bioreactor Processes
A B C D E F G MicroC2000 Addition Alum Addition RAS - 5Q MLR - 2Q
SUMMER ONLY
Bioreactor Processes
Anaerobic/ Anoxic Aerobic Anoxic Membranes Mixed Liquor Recycle Return Activated Sludge (RAS)
Bioreactor Processes
- Anaerobic –
- Phosphorus accumulating organisms (PAOs) release phosphorous and
consume/store readily available carbon source (volatile fatty acids, VFAs
- r “PAO candy”)
- Aerobic –
- Heterotrophs consume carbon (BOD) and use DO for respiration
- Autotrophs convert ammonia to nitrate (NO3), use dissolved CO2 as food
source, and DO for respiration
- PAOs take up phosphorous while living off the stored “candy”
- Anoxic –
- Heterotrophs are deprived of DO and turn to using the oxygen in NO3
for facultative respiration and consume carbon (BOD)
- Autotrophs and PAOs hang out without doing too much
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Bioreactor Processes
Anoxic Aerobic Anoxic Incomplete Denitrification Membranes MLR – nitrate Return Activated Sludge (RAS)
Non-Summer Operation (~8 mo/yr)
Bioreactor Processes
Anaerobic Aerobic Anoxic Full Denitrification Membranes MLR – low to no nitrate Return Activated Sludge (RAS)
Summer Operation (~4 mo/yr)
Alum MicroC
Chemical Info
- MicroC (Vita-Micro CS 70)
- Proprietary glycerin-based carbon source for
microorganisms, used here particularly for heterotrophs during denitrification and possibly during phosphorous release
- Alum (aluminum sulfate)
- Metal salt that reacts with ortho-phosphate and
- ther wastewater constituents to form solid
precipitates
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Bioreactor Processes
Anaerobic Aerobic Anoxic Full Denitrification Membranes MLR – low to no nitrate Return Activated Sludge (RAS)
Summer Operation (~4 mo/yr)
Alum MicroC
Membrane System
Membrane System
Membrane System
Treatment Performance
The Numbers
- 2016 – new process taken into service
- 2017, 2018, 2019 – period of record for
presented nutrient data
- 3.7 mg/L – average influent total phosphorous
- 28 mg/L – average influent total nitrogen
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Effluent Nutrient Data Overview
0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 1 2 3 4 5 6 6/1/2017 7/1/2017 8/1/2017 9/1/2017 10/1/2017 11/1/2017 12/1/2017 1/1/2018 2/1/2018 3/1/2018 4/1/2018 5/1/2018 6/1/2018 7/1/2018 8/1/2018 9/1/2018 10/1/2018 11/1/2018 12/1/2018 1/1/2019 2/1/2019 3/1/2019 4/1/2019 5/1/2019 6/1/2019 7/1/2019 8/1/2019 9/1/2019 Phosphorous Concentration, mg/L Nitrogen Concentration, mg/L Total Nitrogen, mg/L Total Phosphorous, mg/L
Effluent Nutrients vs. Temperature
1 2 3 4 5 6 10 12 14 16 18 20 TN Concentration, mg/L Temperature, °C 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 10 12 14 16 18 20 TP Concentration, mg/L Temperature, °C
Effluent Nitrogen
- vs. Chemical Addition
- 0-No chemical addition
- 1-Alum low dose
- 2-Alum medium dose
- 3-Alum high dose
- 4-MicroC low dose
- 5-MicroC medium dose
- 6-MicroC high dose
- 7-Alum low + MicroC low
- 8-Alum high + MicroC high
1 2 3 4 5 6 1 2 3 4 5 6 7 8 TN Concentration, mg/L Chemical Addition Scenario
Nitrogen 2018
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 Flow, mgd; Concentration, mg/L Effluent Flow, mgd Effluent TN, mg/L Train 4 Nitrate Probe
Micro-C medium Alum low Alum high Alum low gpd Micro-C low
Nitrogen 2019
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 Flow, mgd; Concetration,mg/L ELI Eff TN, mg/L Train 4 Nitrate Probe Effluent Flow, mgd
Micro-C low Micro-C low Alum high Alum medium
Effluent Phosphorous
- vs. Chemical Addition
- 0-No chemical addition
- 1-Alum low dose
- 2-Alum medium dose
- 3-Alum high dose
- 4-MicroC low dose
- 5-MicroC medium dose
- 6-MicroC high dose
- 7-Alum low + MicroC low
- 8-Alum high + MicroC high
0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 1 2 3 4 5 6 7 8 TP Concentration, mg/L Chemical Addition Scenario
Phosphorous 2018
0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.0 1.0 2.0 3.0 4.0 5.0 6.0 Concentration, mg/L Flow, mgd Effluent Flow, mgd Effluent TP, mg/L
Micro-C medium Alum low Alum high Alum low Micro-C low
Phosphorous 2019
0.00 1.00 2.00 3.00 4.00 5.00 6.00 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Flow, mgd Concetration, mg/L Effluent TP, mg/L Effluent Flow, mgd
Micro-C low Micro-C high Alum high Alum medium
Recap
- Alum does reduce effluent TP
- May remove too much phosphate from the process
- Phosphate becomes limiting nutrient, hampering growth
- f denitrifying bacteria
- Stops/reduces bio-P removal
- MicroC does reduce effluent TN
- MicroC also reduces effluent TP
- Acts as “PAO candy” and stimulates biological
phosphorous removal
- Combining them does not produce additional
removal
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Conclusions
- MicroC alone is effective in reducing effluent
nutrient concentrations when compared to no chemical addition
- TP w/o chemical addition: < 0.4 mg/L
- TP w/ chemical addition: < 0.1 mg/L
- TN w/o chemical addition: < 3.0 mg/L
- TN w/ chemical addition: < 1.5 mg/L
- Is this additional reduction in effluent nutrients
worth the cost and environmental impact of manufacture and transport of the chemicals?
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Restoring Silver Bow Creek
Total Nitrogen
5 10 15 20 25 30 35 40 1 2 3 4 5 6 7 8 9 10 11 12 Concentration, mg/L 2001 2002 2003 2004 2005 2008 2009 2010 2014 2015 2016 2017 2018 2019
Total Phosphorous
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 1 2 3 4 5 6 7 8 9 10 11 12 Concentration, mg/L 2001 2002 2003 2004 2005 2008 2009 2010 2014 2015 2016 2017 2018 2019
Nutrient Load to Silver Bow Creek
Total Nitrogen Total Phosphorous Average for 2015 21.7 mg/L / 665 lb/d 1.83 mg/L / 56 lb/d Average for 2016 2.75 mg/L / 85 lb/d 1.98 mg/L / 61 lb/d Average for 2017 2.86 mg/L / 98 lb/d 0.31 mg/L / 10 lb/d Average for 2018 2.09 mg/L / 74 lb/d 0.05 mg/L / 1.8 lb/d Average for 2019 1.79 mg/L / 60 lb/d 0.22 mg/L / 7.4 lb/d
Averages for June through September for each year.
Nutrient Load to Silver Bow Creek
Total Nitrogen Total Phosphorous Average for 2015 21.7 mg/L / 665 lb/d 1.83 mg/L / 56 lb/d Average for 2016 2.75 mg/L / 85 lb/d 1.98 mg/L / 61 lb/d Average for 2017 2.86 mg/L / 98 lb/d 0.31 mg/L / 10 lb/d Average for 2018 2.09 mg/L / 74 lb/d 0.05 mg/L / 1.8 lb/d Average for 2019 1.79 mg/L / 60 lb/d 0.22 mg/L / 7.4 lb/d
Averages for June through September for each year.
Nutrient Load to Silver Bow Creek
Total Nitrogen Total Phosphorous Average for 2015 21.7 mg/L / 665 lb/d 1.83 mg/L / 56 lb/d Average for 2016 2.75 mg/L / 85 lb/d 1.98 mg/L / 61 lb/d Average for 2017 2.86 mg/L / 98 lb/d 0.31 mg/L / 10 lb/d Average for 2018 2.09 mg/L / 74 lb/d 0.05 mg/L / 1.8 lb/d Average for 2019 1.79 mg/L / 60 lb/d 0.22 mg/L / 7.4 lb/d
Averages for June through September for each year.
Nutrient Load to Silver Bow Creek
Total Nitrogen Total Phosphorous Average for 2015 21.7 mg/L / 665 lb/d 1.83 mg/L / 56 lb/d Average for 2016 2.75 mg/L / 85 lb/d 1.98 mg/L / 61 lb/d Average for 2017 2.86 mg/L / 98 lb/d 0.31 mg/L / 10 lb/d Average for 2018 2.09 mg/L / 74 lb/d 0.05 mg/L / 1.8 lb/d Average for 2019 1.79 mg/L / 60 lb/d 0.22 mg/L / 7.4 lb/d
Averages for June through September for each year.
Nutrient Load to Silver Bow Creek
Total Nitrogen Total Phosphorous Average for 2015 21.7 mg/L / 665 lb/d 1.83 mg/L / 56 lb/d Average for 2016 2.75 mg/L / 85 lb/d 1.98 mg/L / 61 lb/d Average for 2017 2.86 mg/L / 98 lb/d 0.31 mg/L / 10 lb/d Average for 2018 2.09 mg/L / 74 lb/d 0.05 mg/L / 1.8 lb/d Average for 2019 1.79 mg/L / 60 lb/d 0.22 mg/L / 7.4 lb/d
Averages for June through September for each year.
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Historical photo of Silver Bow Creek – Slide by Joe Griffin, Butte
Metals
- Process was not specifically designed to
remove metals
- Higher biomass concentration in new process
was speculated to take up and adsorb metals at a greater rate than previous process
- Ultrafiltration was expected to help with
removal of particulate metals and those associated with biomass
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The Numbers
- 2007-2019 – period of record for presented
metals data
- 99 µg/L – average influent total recoverable copper
- 14-22 µg/L – WQ Standard for Silver Bow Creek (2019)
- 295 µg/L – average influent total recoverable zinc
- 180 µg/L – WQ Standard for Silver Bow Creek (2019)
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Influent Metals since 2007
5/11/2020 Morrison-Maierle Webinar 43 0.00 0.01 0.10 1.00 10.00 100.00 1,000.00 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Concentration, ug/L Zinc, ug/L Copper, ug/L Lead, mg/L Molybdenum, mg/L Cadmium, ug/L Mercury, ug/L Arsenic, ug/L
ND
Effluent Metals since 2007
5/11/2020 Morrison-Maierle Webinar 44 0.00 0.01 0.10 1.00 10.00 100.00 1,000.00 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Concentration, ug/L Zinc, ug/L Copper, ug/L Molybdenum, ug/L Cadmium, ug/L Mercury, ug/L Arsenic, ug/L
ND
Copper
5/11/2020 Morrison-Maierle Webinar 45 1 10 100 1,000 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Concentration, ug/L Influent Effluent
Copper 2016-2019
5/11/2020 Morrison-Maierle Webinar 46 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Concentration, µg/L
Influent TR Copper Effluent TR Copper Influent Diss. Copper Effluent Diss. Copper Copper Chronic WQ Standard (2019)
Zinc
5/11/2020 Morrison-Maierle Webinar 47 10 100 1,000 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Concentration, ug/L Influent Effluent
Zinc 2016-2019
5/11/2020 Morrison-Maierle Webinar 48 50 100 150 200 250 300 350 400 450 500 550 Zinc Concentrations, µg/L
Influent TR Zinc Effluent TR Zinc Influent Diss. Zinc Effluent Diss. Zinc Chronic WQ Standard (2019)
Metals Load to Silver Bow Creek,
pounds per day
Copper (TR) Zinc (TR) Average 2007-2015 30 µg/L / 0.90 lb/d 101 µg/L / 3.0 lb/d Average 2016-2019 6.88 µg/L / 0.22 lb/d 108 µg/L / 3.5 lb/d
Averages for year-round sampling results 2007-2015 average flow = 3.6 mgd 2016-2019 average flow = 3.9 mgd
Pipe dreams? Maybe not…
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Rendering published in the Montana Standard, Nov. 21, 2016
Questions?
Rika Lashley rlashley@m-m.net