Dialing in a Membrane Bioreactor for Nutrient Removal Butte-Silver - - PowerPoint PPT Presentation

dialing in a membrane bioreactor for nutrient removal
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Dialing in a Membrane Bioreactor for Nutrient Removal Butte-Silver - - PowerPoint PPT Presentation

Dialing in a Membrane Bioreactor for Nutrient Removal Butte-Silver Bow, Montana Fine Screen/Turbo Compressor Building Bioreactor Membrane/ Chemical Building Headworks EQ Basin 2016 MSAWWA-MWEA Joint Conference - 2 presentation title


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SLIDE 1

Dialing in a Membrane Bioreactor for Nutrient Removal

Butte-Silver Bow, Montana

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SLIDE 2

2016 MSAWWA-MWEA Joint Conference - presentation title goes here. 2

EQ Basin Headworks Fine Screen/Turbo Compressor Building Bioreactor Membrane/ Chemical Building

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SLIDE 3

The Numbers

  • 2016 – new process taken into service
  • 2017, 2018, 2019 – period of record for

presented nutrient data

  • 2007-2019 – period of record for presented

metals data

  • 3.9 mgd – overall current average plant flow
  • 5.5 mgd – overall full build-out design average flow

5/11/2020 Morrison-Maierle Webinar 3

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SLIDE 4

The Numbers

  • 3.7 mg/L – average influent total phosphorous
  • 28 mg/L – average influent total nitrogen
  • 99 µg/L – average influent copper (TR)
  • 295 µg/L – average influent zinc (TR)

5/11/2020 Morrison-Maierle Webinar 4

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SLIDE 5

2016 MSAWWA-MWEA Joint Conference - presentation title goes here. 5

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SLIDE 6

2016 MSAWWA-MWEA Joint Conference - presentation title goes here. 6

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SLIDE 7

2016 MSAWWA-MWEA Joint Conference - presentation title goes here. 7

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SLIDE 8

2016 MSAWWA-MWEA Joint Conference - presentation title goes here. 8

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SLIDE 9

2016 MSAWWA-MWEA Joint Conference - presentation title goes here. 9

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SLIDE 10

Bioreactor Processes

A B C D E F G MicroC2000 Addition Alum Addition RAS - 5Q MLR - 2Q

SUMMER ONLY

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SLIDE 11

Bioreactor Processes

Anaerobic/ Anoxic Aerobic Anoxic Membranes Mixed Liquor Recycle Return Activated Sludge (RAS)

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SLIDE 12

Bioreactor Processes

  • Anaerobic –
  • Phosphorus accumulating organisms (PAOs) release phosphorous and

consume/store readily available carbon source (volatile fatty acids, VFAs

  • r “PAO candy”)
  • Aerobic –
  • Heterotrophs consume carbon (BOD) and use DO for respiration
  • Autotrophs convert ammonia to nitrate (NO3), use dissolved CO2 as food

source, and DO for respiration

  • PAOs take up phosphorous while living off the stored “candy”
  • Anoxic –
  • Heterotrophs are deprived of DO and turn to using the oxygen in NO3

for facultative respiration and consume carbon (BOD)

  • Autotrophs and PAOs hang out without doing too much

5/11/2020 Morrison-Maierle Webinar 12

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SLIDE 13

Bioreactor Processes

Anoxic Aerobic Anoxic Incomplete Denitrification Membranes MLR – nitrate Return Activated Sludge (RAS)

Non-Summer Operation (~8 mo/yr)

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SLIDE 14

Bioreactor Processes

Anaerobic Aerobic Anoxic Full Denitrification Membranes MLR – low to no nitrate Return Activated Sludge (RAS)

Summer Operation (~4 mo/yr)

Alum MicroC

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SLIDE 15

Chemical Info

  • MicroC (Vita-Micro CS 70)
  • Proprietary glycerin-based carbon source for

microorganisms, used here particularly for heterotrophs during denitrification and possibly during phosphorous release

  • Alum (aluminum sulfate)
  • Metal salt that reacts with ortho-phosphate and
  • ther wastewater constituents to form solid

precipitates

5/11/2020 Morrison-Maierle Webinar 15

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SLIDE 16

Bioreactor Processes

Anaerobic Aerobic Anoxic Full Denitrification Membranes MLR – low to no nitrate Return Activated Sludge (RAS)

Summer Operation (~4 mo/yr)

Alum MicroC

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SLIDE 17

Membrane System

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SLIDE 18

Membrane System

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SLIDE 19

Membrane System

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Treatment Performance

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The Numbers

  • 2016 – new process taken into service
  • 2017, 2018, 2019 – period of record for

presented nutrient data

  • 3.7 mg/L – average influent total phosphorous
  • 28 mg/L – average influent total nitrogen

5/11/2020 Morrison-Maierle Webinar 21

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SLIDE 22

Effluent Nutrient Data Overview

0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 1 2 3 4 5 6 6/1/2017 7/1/2017 8/1/2017 9/1/2017 10/1/2017 11/1/2017 12/1/2017 1/1/2018 2/1/2018 3/1/2018 4/1/2018 5/1/2018 6/1/2018 7/1/2018 8/1/2018 9/1/2018 10/1/2018 11/1/2018 12/1/2018 1/1/2019 2/1/2019 3/1/2019 4/1/2019 5/1/2019 6/1/2019 7/1/2019 8/1/2019 9/1/2019 Phosphorous Concentration, mg/L Nitrogen Concentration, mg/L Total Nitrogen, mg/L Total Phosphorous, mg/L

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Effluent Nutrients vs. Temperature

1 2 3 4 5 6 10 12 14 16 18 20 TN Concentration, mg/L Temperature, °C 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 10 12 14 16 18 20 TP Concentration, mg/L Temperature, °C

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Effluent Nitrogen

  • vs. Chemical Addition
  • 0-No chemical addition
  • 1-Alum low dose
  • 2-Alum medium dose
  • 3-Alum high dose
  • 4-MicroC low dose
  • 5-MicroC medium dose
  • 6-MicroC high dose
  • 7-Alum low + MicroC low
  • 8-Alum high + MicroC high

1 2 3 4 5 6 1 2 3 4 5 6 7 8 TN Concentration, mg/L Chemical Addition Scenario

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Nitrogen 2018

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 Flow, mgd; Concentration, mg/L Effluent Flow, mgd Effluent TN, mg/L Train 4 Nitrate Probe

Micro-C medium Alum low Alum high Alum low gpd Micro-C low

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Nitrogen 2019

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 Flow, mgd; Concetration,mg/L ELI Eff TN, mg/L Train 4 Nitrate Probe Effluent Flow, mgd

Micro-C low Micro-C low Alum high Alum medium

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Effluent Phosphorous

  • vs. Chemical Addition
  • 0-No chemical addition
  • 1-Alum low dose
  • 2-Alum medium dose
  • 3-Alum high dose
  • 4-MicroC low dose
  • 5-MicroC medium dose
  • 6-MicroC high dose
  • 7-Alum low + MicroC low
  • 8-Alum high + MicroC high

0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 1 2 3 4 5 6 7 8 TP Concentration, mg/L Chemical Addition Scenario

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Phosphorous 2018

0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.0 1.0 2.0 3.0 4.0 5.0 6.0 Concentration, mg/L Flow, mgd Effluent Flow, mgd Effluent TP, mg/L

Micro-C medium Alum low Alum high Alum low Micro-C low

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Phosphorous 2019

0.00 1.00 2.00 3.00 4.00 5.00 6.00 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Flow, mgd Concetration, mg/L Effluent TP, mg/L Effluent Flow, mgd

Micro-C low Micro-C high Alum high Alum medium

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Recap

  • Alum does reduce effluent TP
  • May remove too much phosphate from the process
  • Phosphate becomes limiting nutrient, hampering growth
  • f denitrifying bacteria
  • Stops/reduces bio-P removal
  • MicroC does reduce effluent TN
  • MicroC also reduces effluent TP
  • Acts as “PAO candy” and stimulates biological

phosphorous removal

  • Combining them does not produce additional

removal

5/11/2020 Morrison-Maierle Webinar 30

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Conclusions

  • MicroC alone is effective in reducing effluent

nutrient concentrations when compared to no chemical addition

  • TP w/o chemical addition: < 0.4 mg/L
  • TP w/ chemical addition: < 0.1 mg/L
  • TN w/o chemical addition: < 3.0 mg/L
  • TN w/ chemical addition: < 1.5 mg/L
  • Is this additional reduction in effluent nutrients

worth the cost and environmental impact of manufacture and transport of the chemicals?

5/11/2020 Morrison-Maierle Webinar 31

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SLIDE 32

Restoring Silver Bow Creek

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Total Nitrogen

5 10 15 20 25 30 35 40 1 2 3 4 5 6 7 8 9 10 11 12 Concentration, mg/L 2001 2002 2003 2004 2005 2008 2009 2010 2014 2015 2016 2017 2018 2019

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Total Phosphorous

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 1 2 3 4 5 6 7 8 9 10 11 12 Concentration, mg/L 2001 2002 2003 2004 2005 2008 2009 2010 2014 2015 2016 2017 2018 2019

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Nutrient Load to Silver Bow Creek

Total Nitrogen Total Phosphorous Average for 2015 21.7 mg/L / 665 lb/d 1.83 mg/L / 56 lb/d Average for 2016 2.75 mg/L / 85 lb/d 1.98 mg/L / 61 lb/d Average for 2017 2.86 mg/L / 98 lb/d 0.31 mg/L / 10 lb/d Average for 2018 2.09 mg/L / 74 lb/d 0.05 mg/L / 1.8 lb/d Average for 2019 1.79 mg/L / 60 lb/d 0.22 mg/L / 7.4 lb/d

Averages for June through September for each year.

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Nutrient Load to Silver Bow Creek

Total Nitrogen Total Phosphorous Average for 2015 21.7 mg/L / 665 lb/d 1.83 mg/L / 56 lb/d Average for 2016 2.75 mg/L / 85 lb/d 1.98 mg/L / 61 lb/d Average for 2017 2.86 mg/L / 98 lb/d 0.31 mg/L / 10 lb/d Average for 2018 2.09 mg/L / 74 lb/d 0.05 mg/L / 1.8 lb/d Average for 2019 1.79 mg/L / 60 lb/d 0.22 mg/L / 7.4 lb/d

Averages for June through September for each year.

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Nutrient Load to Silver Bow Creek

Total Nitrogen Total Phosphorous Average for 2015 21.7 mg/L / 665 lb/d 1.83 mg/L / 56 lb/d Average for 2016 2.75 mg/L / 85 lb/d 1.98 mg/L / 61 lb/d Average for 2017 2.86 mg/L / 98 lb/d 0.31 mg/L / 10 lb/d Average for 2018 2.09 mg/L / 74 lb/d 0.05 mg/L / 1.8 lb/d Average for 2019 1.79 mg/L / 60 lb/d 0.22 mg/L / 7.4 lb/d

Averages for June through September for each year.

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Nutrient Load to Silver Bow Creek

Total Nitrogen Total Phosphorous Average for 2015 21.7 mg/L / 665 lb/d 1.83 mg/L / 56 lb/d Average for 2016 2.75 mg/L / 85 lb/d 1.98 mg/L / 61 lb/d Average for 2017 2.86 mg/L / 98 lb/d 0.31 mg/L / 10 lb/d Average for 2018 2.09 mg/L / 74 lb/d 0.05 mg/L / 1.8 lb/d Average for 2019 1.79 mg/L / 60 lb/d 0.22 mg/L / 7.4 lb/d

Averages for June through September for each year.

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Nutrient Load to Silver Bow Creek

Total Nitrogen Total Phosphorous Average for 2015 21.7 mg/L / 665 lb/d 1.83 mg/L / 56 lb/d Average for 2016 2.75 mg/L / 85 lb/d 1.98 mg/L / 61 lb/d Average for 2017 2.86 mg/L / 98 lb/d 0.31 mg/L / 10 lb/d Average for 2018 2.09 mg/L / 74 lb/d 0.05 mg/L / 1.8 lb/d Average for 2019 1.79 mg/L / 60 lb/d 0.22 mg/L / 7.4 lb/d

Averages for June through September for each year.

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SLIDE 40

5/11/2020 Morrison-Maierle Webinar 40

Historical photo of Silver Bow Creek – Slide by Joe Griffin, Butte

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Metals

  • Process was not specifically designed to

remove metals

  • Higher biomass concentration in new process

was speculated to take up and adsorb metals at a greater rate than previous process

  • Ultrafiltration was expected to help with

removal of particulate metals and those associated with biomass

5/11/2020 Morrison-Maierle Webinar 41

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The Numbers

  • 2007-2019 – period of record for presented

metals data

  • 99 µg/L – average influent total recoverable copper
  • 14-22 µg/L – WQ Standard for Silver Bow Creek (2019)
  • 295 µg/L – average influent total recoverable zinc
  • 180 µg/L – WQ Standard for Silver Bow Creek (2019)

5/11/2020 Morrison-Maierle Webinar 42

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Influent Metals since 2007

5/11/2020 Morrison-Maierle Webinar 43 0.00 0.01 0.10 1.00 10.00 100.00 1,000.00 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Concentration, ug/L Zinc, ug/L Copper, ug/L Lead, mg/L Molybdenum, mg/L Cadmium, ug/L Mercury, ug/L Arsenic, ug/L

ND

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Effluent Metals since 2007

5/11/2020 Morrison-Maierle Webinar 44 0.00 0.01 0.10 1.00 10.00 100.00 1,000.00 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Concentration, ug/L Zinc, ug/L Copper, ug/L Molybdenum, ug/L Cadmium, ug/L Mercury, ug/L Arsenic, ug/L

ND

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Copper

5/11/2020 Morrison-Maierle Webinar 45 1 10 100 1,000 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Concentration, ug/L Influent Effluent

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Copper 2016-2019

5/11/2020 Morrison-Maierle Webinar 46 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Concentration, µg/L

Influent TR Copper Effluent TR Copper Influent Diss. Copper Effluent Diss. Copper Copper Chronic WQ Standard (2019)

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Zinc

5/11/2020 Morrison-Maierle Webinar 47 10 100 1,000 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Concentration, ug/L Influent Effluent

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Zinc 2016-2019

5/11/2020 Morrison-Maierle Webinar 48 50 100 150 200 250 300 350 400 450 500 550 Zinc Concentrations, µg/L

Influent TR Zinc Effluent TR Zinc Influent Diss. Zinc Effluent Diss. Zinc Chronic WQ Standard (2019)

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SLIDE 49

Metals Load to Silver Bow Creek,

pounds per day

Copper (TR) Zinc (TR) Average 2007-2015 30 µg/L / 0.90 lb/d 101 µg/L / 3.0 lb/d Average 2016-2019 6.88 µg/L / 0.22 lb/d 108 µg/L / 3.5 lb/d

Averages for year-round sampling results 2007-2015 average flow = 3.6 mgd 2016-2019 average flow = 3.9 mgd

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SLIDE 50

Pipe dreams? Maybe not…

5/11/2020 Morrison-Maierle Webinar 50

Rendering published in the Montana Standard, Nov. 21, 2016

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SLIDE 51

Questions?

Rika Lashley rlashley@m-m.net