Design & Construction Considerations When Lining CMP Pipe-Arches - - PowerPoint PPT Presentation

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Design & Construction Considerations When Lining CMP Pipe-Arches - - PowerPoint PPT Presentation

Design & Construction Considerations When Lining CMP Pipe-Arches Hugh B. Mickel, P.E. www.ContechES.com Design Methods for Lining and Sliplining Round Pipes are Usually Straightforward www.ContechES.com Construction Methods for Lining and


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Design & Construction Considerations When Lining CMP Pipe-Arches

Hugh B. Mickel, P.E.

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Design Methods for Lining and Sliplining Round Pipes are Usually Straightforward

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Construction Methods for Lining and Sliplining Round Pipes are Usually Straightforward

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What About Pipe-Arches?

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  • Design

Challenges

  • Construction

Challenges

  • Pipe-Arch

Case Studies

Today’s Focus Areas:

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Fit/Geometry is the 1st Major Hurdle

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Pipe-Arch Dimensions: it’s much more than just span & rise

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…Pipe-Arch History…

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From 1958 Handbook:

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  • Early dimensions and tolerances varied by manufacturer.
  • AASHTO M-36 and present day equipment provides

greater consistencies among manufacturers.

For More Pipe-Arch History:

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Structural Plate Pipe-Arches are in 2 Size Groupings:

  • 18” Corner Radius

(shown)

  • 31” Corner Radius
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What size is this structural plate pipe-arch? Count the spaces around the perimeter

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The best method for determining available space: 3D Laser Scanning

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Structural Design of Pipe-Arches is Different Compared to Round Pipe

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Soil Arching

How do you know it’s present? Where is it occurring? What can make it shift? What can negate it?

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How do you know it’s present? Where is it occurring? What can make it shift? What can negate it?

Soil Arching

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When Can a Reduced Load Be Used?

  • For Rigid Pipes
  • Possibly when installation records show an induced, zero projecting
  • r negative projecting trench installation
  • For Flexible Pipes
  • Only if original soil arch is in place (recent movements negate it)
  • Installation records are detailed, including deflection at the time of

acceptance

  • Current and full soils investigation shows backfill and prism properties

are favorable, and there are no inconsistent areas indicating future consolidation or movements might occur

  • Groundwater migration isn’t possible
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(See this paper for more information)

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  • Designing Outside the Limits of AASHTO & ASTM Standards is Risky
  • Examine the strength of freezing water left behind in the corrugations.
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2017 ODOT Project in Brown County

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2017 ODOT Project in Brown County

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2017 ODOT Project in Brown County

Type equation here.

Color Key: Built / Attempted / Existing

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126 pi MPPA 135pi didn’t fit

Layover of Original & Attempted, Drawn to Design Shapes :

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123 pi into 135 pi

Resubmitted a 123 pi MPPA with an improved hydraulic inlet

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New Structure with Improved Inlet and Paved Invert

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Lessons Learned

  • 1. Get a 3D Laser Profile if possible, or
  • 2. Provide detailed field measurements in plans
  • 3. Assess possibility of movements between Scoping

and Construction

  • 4. Engage us early (we have lots of knowledge)

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2017 ODOT Project in Highland County

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Tunnel Liner Plate with Paved Invert

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Under I-91 in Connecticut

  • ADT: 57,000 vehicles per day
  • Abrasion Level 3 site
  • 22’ of fill
  • Active movement

1964 MPPA – 8’-10” Span x 6’-1” Rise

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Corrosion and Invert Wall Buckling

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3D Laser Survey

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Laser scan sections

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Controlled Invert Removal Limits

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Bracing the Host Structure

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Aluminum Tunnel Liner Plate

  • builds safe working environment as you go
  • allows for partial & full tunneling with assembly done from the inside
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Construction

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Don’t Forget the Hydraulics

  • Inlet Control vs. Outlet

Control - the governing mode is the one that produces the highest Headwater Depth (inlet end)

  • HY8 v 7.50 software by

FHWA

It’s a free download at: http://www.fhwa.dot.gov/engineering /hydraulics/software/hy8/

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Questions? hmickel@conteches.com