Design and implementation of Curtain Wall System Johnny Choi - - PDF document

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Design and implementation of Curtain Wall System Johnny Choi - - PDF document

Design and implementation of Curtain Wall System Johnny Choi Permasteelisa Hong Kong Limited 38 Cur Curtai ain Wal n Wall T Technologi ogies & S es & Systems ystems First Gener Fi rst Generati tion on PERMASTEELISA GROUP


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38

Design and implementation of Curtain Wall System

Johnny Choi Permasteelisa Hong Kong Limited

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PERMASTEELISA GROUP PERMASTEELISA GROUP

BY

  • Mr. Johnny Choi

21st April 2006

Cur Curtai ain Wal n Wall P Prese esentati tion

  • n

Fo For r Ho Hong K ng Kong Ins Institute e

  • f
  • f

Steel Constru Constructi ction Cur Curtai ain Wal n Wall T Technologi

  • gies & S

es & Systems ystems Fi First Gener rst Generati tion

  • n

“Stick Wa “Stick Wall ll Sy Syst stem” em”

Curtain Wall members are

fixed piece by piece

Vertical members are usual

installed 1st, which span from slab to slab

Horizontal transom members

in turn are fixed to mullions

Finally

glass / granite / aluminium panels would be fixed

Adva Advanta ntages ges (of Stick Wa

(of Stick Wall Syst ll System em)

Great Flexibility Site Modification is possible Difficulties in quality control Relies heavily on site workmanship Requires different trades men Difficult to accommodate building movements Impossible to control water drainage to individual floor Requires external access (scaffolding / gondolas) Too many loose parts and component on site More storage space and longer storage time on site

Di Disadva sadvantages ages

Common problems inherent the 1st Generation C/Wall

  • Water penetration
  • Poor acoustic and thermal

insulation

  • Deterioration of expansion

joints and sealant joint

2 nd

nd Generation

neration

“Unitized Curtain Wall System”

Pressure Equalization System Unitized Panel Systems

Pressu essure E re Equalizati ation Syst n System em

“ Based on a simple physical principle that in equalized pressure conditions, water is heavier than air & therefore falls under gravity”.

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3 Aspects 3 Aspects must occur for w ater to must occur for w ater to penetrat ate a b e a building

1.

  • 1. Wa

Water ter

2.

  • 2. Holes

Holes

3.

  • 3. Diff

Differ erential ential Pr Pressur essure ( (or condensat condensation / ion / capillar capillary action action)

By eliminating one of the above conditions, the leak

will not occur.

Pressu essure E re Equalizati ation Syst n System em

The 1st Factor (Water) is impossible to eliminate For many years, many C / Wall companies have tried

the 2nd factor (closing all the holes) - including today

This proved difficult to achieve The 3rd factor (to address the differential pressure)

became feasible by adopting the principle of Pressure Equalization

Principle of “Pressure Equalization”

Eliminate Pressure difference at level of Joint Ensures Internal Joint is never in contact with water Therefore small gaps in sealant / gaskets will not

produce water leaks but only small air losses when windy. The Principle is simple & efficient:

Uni Unitized Curt ed Curtai ain w n w all Syst stem em

Units are assembled & glazed in factory Usually all components are included within the units Panels are packed on metal or timber pallets Transported to site by semi trailers Hoisted to required floor level by tower crane Site installation teams shall install individual panels to

designated areas (using a monorail or mobile floor crane)

Uni Unitized Curt ed Curtai ain w n w all Syst stem em

Has several advantages:

Units are assembled & glazed under controlled shop

conditions.

Full pressure equalization drainage system at each

floor

Accommodates building movements Minimizes site operations Usually does not require external access Shortens Construction Duration Enables other subsequent internal trades to commence

works much earlier.

3 rd

rd Gener

Generation tion

Improvements of Techniques Diversification of its use Speed of communication which resulted in

globalized products

Products which draw from experiences worldwide The third generation is marked by innovations and

solutions.

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Innovations & Solutions:

Innovative production lines Improved pressure equalization panel systems Improved Thermal & Accoustic Properties Some notable improved materials

  • Structure Sealants
  • Structural adhesives (Light composite panels)
  • Performance Glass
  • Aluminium Finishes / Coatings

3 rd

rd Ge

Gene nera ration tion

Struct uctur ural Sealan Sealant & & Application Application

4 sided structural glazing, & 2 sided structural glazing

Basically there are 2 types of structural sealant applications:

2 sides structural glazing ~ vertical bead 2 sides structural glazing ~ horizontal bead 4 sides structural glazing 4 sides captive glazing

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One unit One unit

  • ne unit

Sealant width (bite) often determines the width of a mullion e.g.

  • WL = 3.5 kPa x 1.4 = 4.9 kPa
  • C/W modulation 1500mm

WL x ½ short span (mm) Sealant Bite = 138 (Design Strength of Sealant) 4.9kPa x ½ (1500mm) e.g. = 138 Sealant bite = 26.6mm say 27mm Please also note width of double side tape shall be added to this figure (which is usually 6mm - 10mm).

Struct uctur ural Sealan Sealants & App & Application lication

Dow Corning General Electric

For technical information relating to structural sealant products, we recommend contacting these reputable suppliers: Perf Performance G

  • rmance Glass

ass

There is a wide range of glass available on the market

which varying performances considerably based on:

  • Reflective Coatings
  • Low Emission coatings (Low E)
  • pyrolytic coatings (hard coating)
  • sputtered low emissivity (soft coating)

Type of glass treatment

  • Anneal glass ~ direct from float line
  • Heat Strenghtened Glass
  • Tempered Glass

Perf Performance G

  • rmance Glass

ass

Recommend contacting major glass suppliers direct for

specific individual needs & performances.

Some reputable glass manufactures

  • Viracon
  • Glavabel
  • Pilkington
  • China Southern Glass
  • Shanghai Yaohua Pilkington
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Alum Aluminium inium Finis inishes hes / Coat / Coating ing

Large range of paint types & finishes available Some reputable paint suppliers

* Interior

  • AKZO Nobel (Powder Coat)

* Exterior

  • PPG (PVF2)
  • Valspar (PVF2)

PERMASTEELISA

IFC2

Address: 1.L. 8898 Harbour View Street, Central, Hong Kong Client: Central Waterfront Property Development Ltd. Architect (overseas): Cesar Pelli & Associates Inc. Architect (local): Rocco Design Limited Consultant ARUP Façade Engineering Main Contractor : Eman-Sanfield J.V. Construction Co., Ltd

PERMASTEELISA - Design PERMASTEELISA - Design PERMASTEELISA - Design PERMASTEELISA - Design

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PERMASTEELISA - Design PERMASTEELISA - Design Verification Water Test - Static & Dynamic

Water Pattern under Static Pressure Water Pattern under Dynamic Pressure

Structural Test

Pull out Test for Washer Tieback

PERMASTEELISA - Production PERMASTEELISA - Machining

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PERMASTEELISA - Assembly PERMASTEELISA - Glazing PERMASTEELISA - Structural Sealant Application PERMASTEELISA - Packing PERMASTEELISA - Storage PERMASTEELISA - Loading

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PERMASTEELISA - Arrive Job Site PERMASTEELISA - Vertical Transportation PERMASTEELISA - Unloading from Platform PERMASTEELISA - Dispatching PERMASTEELISA - Pre-installed Floor Brackets PERMASTEELISA - Panel Installation

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PERMASTEELISA - Jobs Reference PERMASTEELISA - Jobs Reference PERMASTEELISA - Jobs Reference PERMASTEELISA - Jobs Reference PERMASTEELISA - Jobs Reference PERMASTEELISA - Jobs Reference

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PERMASTEELISA - Jobs Reference

Thanks for Your Attention! Thanks for Your Attention!

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