Creator of optimized solutions for composite parts production Some - - PowerPoint PPT Presentation

Creator of optimized solutions for composite parts production

Some facts about us

Founded in Dec. 1986 40 permanent employees Turnover 2019: 9,1 M€ ISO 9001: 2008 & EN9100 certificated

Some facts about us

1986 Company founding (Ordimoule) 1996 Creation of Techni-modul 2008 Techni-Modul Engineering was born from the merger

• f Ordimoule and Techni-

Modul 2018 Workshop extension (more than 1300 square meters)

We grow for more than 34 years !

2015 A subsidiary called Composite Alliance

• Corp. was set up in

Dallas, Texas, USA 2019 Techni-Modul Engineering joins Composite Alliance Group (CAG)

TME worldwide presence

USA Composite Alliance Corp. UK iSpecc Limited CHINA Sino Composites JAPAN KBK TAIWAN TAIWAN SOUTH KOREA COES CANADA Composite Alliance Group SPAIN

Boat Building

Industry

Automotive

Sports and Leisure Industry

Aeronautics

Space

Our business sectors

References

Our Know-How

• CAD Design on CATIA V5

(tools and machines)

• Mechanical and/or

Thermal design

• Optimization
• Supervision/PLC
• Samples
• Prototypes
• Material testing
• Process validation
• Rental of our prototype

workshop

• Automation and

robotization of manufacturing stages (preforming, molding, transfer, tool changing ...)

• Cobots
• European collaborative

projects

• Composite workshop fully

equipped for R&D

• FPTM
• SHTM

Engineering Prototyping R&D Automation

Most of the projects managed by TME are related to Out of Autoclave processes. At our R&D department, we develop industrialization solutions for composite parts that are cost effective and innovating in order to meet the future client expectations. Our goal: develop new products and processes that can increase our clients’ competitiveness. R&D collaboration with

Our Know-How

RTM C-RTM INFUSION THERMOFORMING PREPREG PROCESS

Ressources

Assembly workshop

• f 1650 square meters

dedicated to the assembly and commissioning of our customers’ projects

Our trainings

Basic equipment > A membrane with 250% elongation > An aluminium frame structure > Manual vertical opening and clamping system > IR for upper heating up to 140°C > Different options available > Max weight limit on working platen: 400 kg/m² Advantages > Simplicity of use > Reliable and repeatable performance > No fiber wrinkling > Cost-effective solution

Designed to increase the efficiency of the preform compaction process

Standard products: Hot Drape Forming Machines – TME/CT series

Our trainings

Advantages > Modular concept > Multi-process: RTM, Stamping, Consolidation > Equipped with multiple sensors > High temperature up to 450°C (in

• ption)

> Different options available

Engineered to equip laboratories or small production units

Standard products: Laboratory Presses – TME/LP series

Our trainings

Engineered for maximum performance in a wide variety of configurations

Standard products: Standard Presses – TME/SP series

Our trainings

Basic equipment > Suitable for RTM and C-RTM process > 2 standard design: 300x300mm compatible with TME/LP-500 lab press 500x500mm compatible with TME/LP-700 lab press > Panels thickness from 1mm to 6mm > Shape tolerance: +/- 0,1mm > Maximum injection and cure pression : 25 bars > Roughness of the enclosed inner area: Ra < 26 rms Advantages Many options available such as: > Other panels thickness : from 0,1mm to 6mm with a step of 0,1 mm > Autonomous heating/cooling: electrical or by fluid > Improvement for FPTM/C-RTM process (heating of the intermediate steel frame) > Autonomous closing system > System to facilitate demoulding

Designed to complete your laboratories or small production units equipments

Standard products: Standard mold for sample plates – TME/SPM series

Our trainings

Basic equipment > Supervision station: material and mold database, data acquisition, process monitoring & production traceability > Infrared oven multi-zone pre-heating up to 450°C > Heated platens or integrally heated tools up to 250°C > Adjustable stamping pressure > Adjustable daylight opening > Gripper with integrated suction cup > Different options available Advantages > Reliable and repeatable performance > Rapid cycle automated process > Simplicity of use and maintenance > Accurate material positioning > Heating temperature homogeneity > Optimized HMI

Standard products: Thermoplastic work-cells – TMP series

Our trainings

Compact design to fit any workshop floor space requirement

Standard products: IR Ovens – TME/IRO series

References TME/IRO -700 TME/IRO-1000 TME/IRO-1500 Heating area (mm) Lenght 800 1 000 1 500 Width 800 1 000 1 200 Homogeneity area (mm) Lenght 600 800 1 300 Width 600 800 1 000 Total heating power (Kw) 2 x 25 2 x 40 2 x 72 Maximum working temperature (°C) 450°C ± 15°C 450°C ± 15°C 450°C ± 15°C Type of wazes Medium Medium Medium Smoke aspiration Yes Yes Yes Thermal insulation Yes Yes Yes

Universal gripping solution To optimize your kitting process To optimize your peel and P&P process for prepreg Injection solution without injection machine Quality control solution To optimize your P&P process

managed by

Turnkey solutions: Automated RTM line

• Preforming line
• Automatic cutting station
• Transfer system
• Lay-up control system
• Performing station
• Preparation station
• Injection curing line
• Curing presses
• Curing molds
• Injection system
• Transfer system
• Demolding station
• Deflashing station
• Global supervision system

Turnkey solutions: Automated RTM line

• Preparation/cleaning station
• Resin preparation station
• Transfer robot
• Curing presses
• RTM molds
• Injection system
• Global supervision system

Turnkey solutions: Moulding press for blades

• For blade of 14m long
• Hydraulic clamping (closing force of 1400T)
• 180° rotation of the upper mold
• Translation
• Elevation
• Leading edge management
• Heating and cooling system (+/- 2°C

temperature homogeneity of the molding surface)

• Supervision / Automation

Turnkey solutions: Thermoplastic work-cell

• Press
• Infrared oven
• Robotic transfer system
• Supervision system

Turnkey solutions: Multi-process work-cell

• Press for RTM/VaRTM/Thermoplastic

process

• Infrared oven
• Robotic transfer system
• Supervision system

Turnkey solutions: Tooling solutions

• Moulding tools
• Preforming/compaction tools
• Trimming tools
• Drilling tools
• Control tools

Turnkey solutions: Automated RTM production line

• Automatic unroll, pick, place and fold of

woven materials

• Automatic compaction and contour cutting
• Automatic molding and injection
• Global supervision system

In collaboration with

Turnkey solutions: Wrapping machine / Preforming machine

What can we do for you? Services & E-services

Consulting and Project Management Trainings Rental of our prototype workshop Samples and prototypes production Consulting and Project Management Preventive maintenance

What can we do for you?

Our mission is to support you to reach your targets with professional and extensive know-how.

What can we do for you ?