Compa pany Ov Overv rview Primary & detailed parts, - - PowerPoint PPT Presentation

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Compa pany Ov Overv rview

• Primary & detailed parts, subassemblies & ready to fly assemblies
• Aerospace parts from composite materials, sheet & block metal
• Built to print / spec turnkey solution subcontractor
• Aerospace, Medical Devices, Wind Energy, Space & Defense
• Privately held company
• Established in 1986
• Rafael Advanced Defense Systems is a 50% stakeholder

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Qu Quality ty Ac Accre redi dita tati tions s & & Certi rtifi ficati tions

Quality:

• AS9100D
• ISO 9001:2008

Global OEMs:

• Boeing: Heat Treatment &

Chemical Conversion

• UTA: Heat Treatment

Nadcap:

• Composites
• Chemical Processing (Alodine 1200s & 600)
• Heat Treatment

Other

• Welding Steel, Stainless Steel,

Al and Iconel 625

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Hu Human Reso sourc rces

Total No. of Employees: 192

• Mfg. & Project Management: 153

Admin., IT, Sales & Marketing: 20 Engineering & QA: 14 Management: 5

Organizational Structure

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Ne New B Buildi ding

12,000 sqm with potential for an additional 2,550 sqm

New Building (Future Growth) 2,550sqm

Parking

Parking

Main Entrance Cars Trucks

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Ne New E Equ quipm pment

To be added in 2020

• Autoclaves
• 25’ x 8’ Schultz (Germany)
• TBD x 8’ ASC (USA)
• Ultrasound: Automatic C-scan
• 5-Axis with Hybrid Mode
• CMM (Leica – Germany)
• Optical Measurement Device (GOM–Germany)
• AFP (Mtorres–Spain)
• CNC Router
• Sheet Metal presses

Added in 2019

 Paint booth  Surface treatment line  Automatic storage  TG testing device  Shimadzu Universal Tension/ Compression

Prepreg cutting machine (Zünd–Switzerland)

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Curr rrent t Auto toclave

Autoclave features:

• 18' X 7' (5.5m X 2.1m)
• 250°C / 482°​F
• 10.3 BAR / 149PSI
• 36 Thermocouples
• 10 Vacuum source points
• 10 Pressure sense points
• BMI ready

Autoclave validation and qualification are based on IAI qualification plan and Boeing requirements D6-49327 “Qualification of Autoclaves for Metal Bonding and Curing Composite Structure” From PO and an empty lot—to complete facility in serial production Autoclave was up and running in only 13 months

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Au Auto toclave Facility ty Cert rtifi fied d In-Ho House se L Labo bora rato tory ry Capa pabi biliti ties

• Physical Properties – Physical / Chemical Testing:
• Fiber Volume Content
• Fiber Weight Content Fraction
• Void Content
• Resin Content
• Density
• Thickness and Visual Inspection
• Mechanical Properties Testing:
• Short Beam Shear Strength
• Climbing Drum Peel
• Compression Strength
• Tensile Strength
• Ultrasonic Inspection (A-scan)
• Shelf life extension for raw materials (flow, tack, gel time)
• Additional mechanical & physical tests (flatwise, lap-shear, 4-point bending)

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Pro rodu ducts ts Manufa factu ture red d in A Auto toclave

Wing to belly fairing Wing to Body Fairing Winglet Hybrid Main Landing Gear Door

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Ka Kanfi fit in S Spa pace

CF Central Satellite Dish and Hybrid Gore Kanfit delivered a complete set of dish and gores to the customer

Kanfit parts have been in space since 2013

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R&D &D Ac Acti tivity ty

• Awarded EC Horizon 2020 grant as part of HYPERDIAMOND — an 11-company consortium
• Closed shape automated filament winding & HP-RTM development program with EU partner
• Automated Fiber Placement (AFP)
• Chosen as National Center of Knowledge by Israel’s government
• Development of shaped high pressure / pressurized tanks
• Ingersoll machine
• 3m(l) x 2m(h) x 1m(d) working envelope
• High complexity
• Complex part design already started

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Ad Addi diti tive Manufa factu turi ring

3D Printing of Titanium

Development of Advanced Technologies for 3-Dimensional Printing of Titanium Aero-Structures

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Why Ka Kanfi fit?

• One stop shop, A to Z solution provider
• Effective and competitive
• Flexible and responsive
• AEO approved for faster delivery
• Excellent quality record
• Zero maintenance subcontractor

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Am Among g Ou Our r Clients ts

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Se Selecte ted d Ae Aero rosp space Pro rojects ts

Commercial & Business Jets

• G280 – 4,000 P/Ns per plane
• Conversions & Modifications
• Second Tier: 787, A380 Gulfstream, Embraer BJs & A220,

Bell 525, AgustaWestland AW189, etc.

UAVs

• IAI: Heron & Eitam
• Elbit: Hermes 450 & 900

Military

• F-15, F-16, F-18, F-35, V-22, CH 63, CH47, AH-64, C-17,

Eurofighter Typhoon, Tiger, etc.

• Missile countermeasure system components:

Chaff & Flare magazines & dispensers

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Air r Sc Scoop

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Bu Busi siness ss J Jet t Wingl glet

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Rado dome Pro roto toty type pe fo for r VO VOR An Ante tenna

• Cost reduction and performance

improvement project

• Approved by customer engineering
• Additional cost reduction proposals

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Sa Sate tellite te Communicati tions s Rado dome

3m Quartz Epoxy SATCOM Radome with Custom Designed QE Prepreg

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Pro rodu ducti tion Pro rocess sses

Composites

• RTM
• LRI
• Wet lay up
• Autoclave 2.13m x 5.5m

Sheet & Block Metal Primary Parts

• Machining
• CNC / Conventional
• High speed CNC router
• Forming
• Welding (Argon TIG)
• Heat Treatment
• Chemical Processing (Alodine 1200s / 600)

Plastics

• Hot & Vacuum Forming
• Transparencies

Assembly

• Parts delivered ‘ready to fly’ to

customer’s assembly line

Additive Manufacturing

• 3D Printing of Ti64 G5 by DMLS

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Compo posi site te Technologi gies

Bonded Assemblies Engine Cowlings (RTM)

Wing tips Air manifold Bulkhead Wing rib w/embedded fuel system component

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Compo posi site te Technologi gies s – RTM

Design & Manufacture of Chaff and Flare Magazines Kanfit is the only manufacturer in the world producing magazines by RTM

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Compo posi site te Technologi gies s – RTM

• Single shot metallic composite and polymeric structure

with conductive paint

• Delivered to customer ready to mount
• 1600mm length
• 60% Carbon volume
• ±0.2º torsion
• <0.1mm airfoil deviation
• ±1mm dihedral
• 130ºC Tg.

Carbon Epoxy Wing Antenna

“there is no other wing in the world with such performance” —Customer

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Compo posi site te Technologi gies Tube bes, s, Ducts ts & Access ssori ries

Mandrel Types

• Metal
• Single Body
• Multiple Parts
• Inflatable
• Washable
• Wax

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Compo posi site te Technologi gies Medi dical D Devices

High accuracy (+/-30um) glass polyester structure (RTM) MRI Head Gradient MRI Magnet Panel MRI Body Gradient

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Manufa factu turi ring g Capa pabi biliti ties s Hy Hybr brid d Fligh ght t Deck S k Str tructu ture res

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Plasti stics s Technologi gies

Vacuum Forming

G150 Business Jet Microphone Holder - ABS Dornier D28 Pilot Windshield

Hot Forming Transparencies

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Meta tal Capa pabi biliti ties

• Forming
• Machining
• CNC / Conventional
• High speed CNC router
• Argon TIG Welding
• Chemical Processing (Alodine 1200s / 600)
• Heat Treatment (Al alloys)
• Paint Chamber

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Meta tal Technologi gies

Forming Machining Thick Sheet Forming Various Primary Parts

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Meta tal Technologi gies s — Su Suba bass ssembl blies

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Meta tal Technologi gies s

Weld lded d Metal al C Compo ponents

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As Asse sembl blies

Electronics Tray (Metal & Composite) Auxiliary Door (Cabin to Baggage) Hybrid Avionics Door Composite Skin Metal Hinges Latch Assembly Anti-Missile Pod 3D Design to Final Assembly Main Landing Gear Door (All Metal)

Deli live vered t d to a assembl bly y li line ‘read ady t y to f fly ly’

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Tooling g Desi sign gn & & Manufa factu ture re

Carbon layup tool for autoclave 3.5M glass layup tool for autoclave Rapid prototyping layup tool made from MDF 3.5m SATCOM Radome master for autoclave made from MDF

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En Engi gineeri ring g Capa pabi biliti ties

• Metal, composite and hybrid design
• Manufacturing engineering: 30+ years of experience
• Tool design for production & assembly of airframe

components, metal & composites

• In-house engineering software:
• CATIA V6/V5
• Unigraphics NX10
• MasterCam
• Cimatron

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Technion Form rmula SA SAE St Stude dent t Car r Race

Kanfit is a proud sponsor of the project, enabling us tp nurture Israel’s next generation of engineers for the composite industry. 2017–2019: Kanfit assists with advanced composite processes 2016: Kanfit introduces new technologies to increase speed 2015: Kanfit manufactures aero-dynamic spoilers & wheels made from carbon 2014: Car wins FIAT group prize for visual design & execution 2013: First prize in worldwide newcomers category Kanfit manufactures all of the composite parts, including:

• Fairings
• Driver’s seat
• Aerodynamic spoilers

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Cari ring g fo for r th the En Enviro ronment

Our goal: Leave no environmental footprint for future generations Our strategy: Minimize environmental impact of our processes & facilities:  Reuse & recycle materials and water  Lower energy consumption  Manage waste responsibly  Minimize greenhouse gas emissions  Reduce product & shipping packaging  Install solar panels to generate electricity

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Ou Our r Vi Visi sion & & Va Values

Our vision:

• Provide top quality innovative solutions to our customers
• Become the “supplier of choice” to world market leaders
• Be a long lasting profitable & sustainable company

Our core values:

• Excellence at all levels of performance
• Innovation and teamwork in everything we do
• Provide our employees a safe and fair work environment
• Leave no environmental footprint for the future generations

“They have maintained high levels of delivery & quality performance, regularly achieving 100% OTIF and zero defects.” —Senior Aerospace, UK “We are sure that Kanfit will be a tremendous asset to your company.”—IAI CAG, Israel “Kanfit have been very helpful in accepting the “spirit” of the program and working to exceed our customers written requirements to fulfil their actual expectations!”—The Gill Corporation, UK “The quality of your parts is significantly higher than parts delivered previously by other suppliers…”— Controp, Israel

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Ap Appe pendi dices

• QA Certifications
• Customer Testimonials

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AS AS9100 9100 Rev

• ev. D

D Ce Certi rtifi fica cati tion

• n

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Bo Boein ing g Appro rove ved D D1-4426 4426

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Gu Gulf lfst stre ream am Su Suppli lier er Appro rova val

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Na Nadca cap Co Comp mpos

• sit

ites

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Na Nadca cap He Heat at Tr Trea eatm tmen ent

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Na Nadca cap Ch Chem emic ical al Pr Proc

• ces

essi sing ng

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Cu Cust stom

• mer

er Fe Feed edbac ack Isr srae ael l Aero rosp spac ace Indust stri ries

To whom it may concern, Kanfit is a valuated vendor of IAI in large scale projects such as the Business Jet programs (G150, G280), Boeing Dreamliner 787 and other programs. Kanfit has continually shown high standards of excellence, professionalism and dedication to customer satisfaction in every project it has undertaken. On top of the above, Kanfit has continually shown high customer responsiveness standards. We are sure that Kanfit will be a tremendous asset to your company. Sincerely, Kfir Sharon Subcontracting Manager Commercial Aircraft Group

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Cu Cust stom

• mer

er Fe Feed edbac ack Inso sole leq – The Gil ill l Co Corp rpor

• rat

atio ion

M.C. Gill Corporation have been working with Kanfit since 2009 using their skills in supplying metal detail assemblies in support of our contract with Israel Aerospace Industries/GALP. Our contract with Kanfit includes the supply of a range of flat/folded/formed metal details including full assemblies and all treatments, painting and finishes. Work must be carried out in strict accordance with models & processes supplied by our customer (IAI) and the end user, Gulfstream Aircraft Inc. As parts are used in the interior assemblies of the $15M G280 Executive Jet there are many additional “aesthetic” considerations beyond the normal requirements of supplying structural aircraft parts: these are not always stated in the design dossier and Kanfit have been very helpful in accepting the “spirit” of the program and working to exceed our customers written requirements to fulfil their actual expectations! To date we have received 217 Order lines totalling 2700+ parts and records show:

• Excellent (98%) OTD performance on scheduled Orders.
• Impressive response to urgent “AOG”-type short-notice critical requirements.
• No significant quality issues and fast resolution of minor issues
• Clear, detailed and accurate release paperwork
• Fast reaction to requested design changes including costing, re-tooling and FAI completion

We also note that during our comparatively short relationship with Kanfit the company has made significant investments to expand capacity and capability to rival many similar European facilities in the Aerospace sector We would not hesitate to recommend Kanfit to any company and would be pleased to offer any additional information requested.

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Cu Cust stom

• mer

er Fe Feed edbac ack Se Senio ior r Aero rosp space

To whom it may concern, Kanfit has been a valuable supplier to Senior Aerospace BWT since 1999, supplying medium & complex fabricated and machined metallic details on a wide range of aircraft programmes. Senior BWT is primarily involved in supplying composite ducting systems on regional and business jets (including Bombardier GX-5000 AND C-Series; Embracer ERJ190 and Ejet2; Liebherr Challenger 300; Superjet and Mitsubishi RJ) and military and commercial helicopters (including Boeing V22 and Bell Relentless 525). Kanfit is supplier on all key programmes. Kanfit have continually demonstrated high standards of professionalism in their dealings with Senior, with excellent customer service and engineering support. They have maintained high levels of delivery & quality performance, regularly achieving 100% OTIF and zero defects. We have also appreciated their support, flexibility and commitment on new aircraft programmes that they have been involved with. I have no hesitation in recommending Kanfit Ltd. as a supply partner. Yours faithfully, Darren Butterworth CEO

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Cu Cust stom

• mer

er Fe Feed edbac ack Co Contr trop

• p

“… the parts were received to our full satisfaction… … I would like to thank you for the efforts you invested in this project and the excellent professional work... The quality of your parts is significantly higher than parts delivered previously by other suppliers…”

Thank You