CORROSSION UNDE R DAC O N INSEPEC T IO N SERVIC ES SUPPORT Who - - PowerPoint PPT Presentation

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CORROSSION UNDE R DAC O N INSEPEC T IO N SERVIC ES SUPPORT Who - - PowerPoint PPT Presentation

Feb 16, 2023 307 likes •548 views

CORROSSION UNDE R DAC O N INSEPEC T IO N SERVIC ES SUPPORT Who we ar e Co nve ntio na l a nd Oil a nd Ga s, Re fine ry, Ove r 400 pe rso nne l T ha ila nd he a dq ua rte rs Adva nc e d NDT a nd Pe tro c he mic a l, He a vy inc

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SLIDE 1

DAC O N INSEPEC T IO N SERVIC ES

CORROSSION UNDE R SUPPORT

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SLIDE 2

Who we ar e

Co nve ntio na l a nd Adva nc e d NDT a nd Inspe c tio n Se rvic e s Oil a nd Ga s, Re fine ry, Pe tro c he mic a l, He a vy Industry, Mining Ove r 400 pe rso nne l inc luding mo re tha n 300 inspe c to rs T ha ila nd he a dq ua rte rs with Inte rna tio na l e xpe rtise sinc e 1979

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SLIDE 3

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

Ope r ational E xc e lle nc e Our Custome r s

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SLIDE 4

INSPE CT ION T E CHNOL OGY

DAC O N INSEPEC T IO N SERVIC ES

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SLIDE 5

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

T he Pr

  • ble m
  • In the a re a whe re pipe line s re st o n pipe suppo rts it is a hig h c o rro sio n a re a .
  • Diffic ult a nd c o stly to inspe c t the se suppo rt a re a s a s the pipe line ne e d s to b e lifte d .
  • Pipe line ne e d s to b e shutd o wn b e fo re lifting c a n o c c ur.
  • Diffic ult to a sse ss the a c tua l e xte nt o f c o rro sio n b y visua l inspe c tio n in the c o nta c t a re a .
  • Until no w no a lte rna tive me tho d s e xiste d to me a sure the a c tua l re ma ining wa ll thic kne ss a t the

pipe suppo rt a re a .

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SLIDE 6

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

What Is Dac on Cor r

  • sion Unde r

Suppor t (CuS)

  • Spe c ific a lly d e ve lo pe d fo r inspe c tio n o f pipe s a nd pipe line s a t suppo rt a re a .
  • Use d whe re c o nve ntio na l NDT

me tho d s a re d iffic ult o r impo ssib le to use .

  • Hig hly a c c ura te inspe c tio n to o l tha t me a sure s a c tua l re ma ining wa ll thic kne ss a t pipe suppo rt

a re a s witho ut the ne e d to lift o ff the pipe fro m the suppo rt.

  • De ve lo pe d b y Da c o n re se a rc h a nd d e ve lo pme nt te a m a nd is uniq ue in its fie ld .
  • Ve rifie d re sults a nd no w in wid e c o mme rc ial use .
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SLIDE 7

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

CuS Be ne fits a nd Adva nta g e s

L ifting Pipe T

  • Inspe c t

Da c o n C uS Me tho d Me a sure me nt

Use UT pro b e s to me a sure re ma ining wa ll thic kne ss a fte r lifting pipe Use spe c ia lly d e sig ne d syste m (b a se d o n UT ) to me a sure witho ut lifting pipe line

Ac c ura c y

Me a sure s d e fe c ts to within +/ - 0.3mm Me a sure s d e fe c ts to within +/ - 0.3mm

Shutdo wn

Pipe line ma y ne e d to b e shutd o wn in o rd e r to sa fe ly lift prio r to inspe c tio n Inspe c tio n c a n b e pe rfo rme d o nline with no ne e d to shut d o wn the pipe line

Mo biliza tio n

Ma y ne e d c ra ne s a nd o the r lifting e q uipme nt No lifting e q uipme nt re q uire d

L

  • g istic s

L ifting e q uipme nt re q uire d a nd site ma y ne e d to b e c le a re d Sma ll 2 ma n te a m with minima l e q uipme nt

C o st

Mo re e xpe nsive whe n lifting e q uipme nt a nd shutd o wn c o sts a re fa c to re d in Sma ll te a m with minima l mo b iliza tio n c o sts. No shutd o wn c o sts. Che a pe r a nd e a sie r.

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SLIDE 8

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

How It Wor ks

  • L
  • ng itud ina l wa ve s c o nve rte d into she a r wa ve s
  • Pro b e sho e is c ut a t 35 d e g re e a ng le
  • Da c o n a lg o rithm c a lc ula te s T

ime o f F lig ht to g ive re ma ining wa ll thic kne ss

  • Qua lifie d a nd e xpe rie nc e d UT

L e ve l 2 inspe c to r inte rpre ts the d a ta a nd g ive s fina l a na lysis.

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SLIDE 9

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

INSPE CT ION PROCE SS

DAC O N INSEPEC T IO N SERVIC ES

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SLIDE 10

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

CuS Inspe c tion Pr

  • c e ss
  • Co mple te visua l inspe c tio n to c he c k the a re a

to b e inspe c te d .

  • Cle a n surfa c e if ne c e ssa ry fo r e xc e ss sc a le

a nd pa int fa ilure .

  • Pipe line g e ts ma rke d into 20mm se c tio ns with

a pipe line numb e r.

  • L
  • c a tio n tra nsd uc e r is use d to lo c a te po ssib le

c o rro sio n und e r suppo rt.

  • If c o rro sio n is id e ntifie d the n me a sure me nt pro b e

is use d to me a sure re ma ining wa ll thic kne ss.

  • T

his is d o ne b y me a suring e a c h 20mm se c tio n.

  • Pro c e ss ta ke s fro m 15 minute s to 30 minute s d e pe nd ing
  • n suppo rt size .
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SLIDE 11

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

Ope r ational Par ame te r s

  • Pipe s must b e 4” o r g re a te r a nd ha ve a minimum thic kne ss o f 3mm.
  • Inspe c ting thro ug h pa int is fine (d e pe nd ing o n pa int thic kne ss) b ut c o a ting s a nd

insula tio n ne e d to b e re mo ve d .

  • Ca n b e use d o n a ll ma te ria ls.
  • Ma ximum te mpe ra ture is 58 Ce lsius.
  • Ca n no t d e te c t if the wa ll lo ss is inte rna l o r e xte rna l.
  • Guid e d suppo rts c a nno t b e inspe c te d d ue to to o l a c c e ss. T

he se c a n b e sc a nne d using lo c a tio n to o l to g ive a n ind ic a tio n o nly.

  • Do e s no t wo rk whe re pipe line a nd suppo rt a re we lde d to g e the r. Also c a nno t b e use d
  • n sa d d le suppo rts if we lde d (no n we lde d is fine ).
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SLIDE 12

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

Re quir e me nts

  • Da c o n Co rro sio n Und e r Suppo rt pro b e s
  • Da c o n Co rro sio n Und e r Suppo rt d a ta c a pture e q uipme nt
  • E

xpe rie nc e d UT L e ve l II Inspe c to r

  • T

e c hnic ia n

  • Co upla nt
  • Insula tio n a nd c la d d ing re mo ve d
  • Ac c e ss to a re a whe re pipe line c o nta c ts the pipe line suppo rt a re a
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SLIDE 13

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

Re por t F

  • r

mat

Na me of pa r t:

P1452- 10- AAA3

F inding : Pic ture o f P1452-10-AAAA3 With a No mina l thic kne ss fo und a t 9.40 mm me a sure d with Ultra so nic wa ll thic kne ss e q uipme nt Mo d e l Olympus DL 38 Na me of pa r t:

P1452- 10- AAA3

F inding : Minimum re c o rd e d wa ll lo ss wa s re c o rd e d a t se le c tio n 1 a nd wa s fo und to ha ve a re ma ining wa ll thic kne ss o f 6.40 mm Na me of pa r t:

P1452- 10- AAA3 F inding : Minimum re c o rde d wa ll lo ss wa s re c o rde d a t se le c tio n 1 a nd wa s fo und to ha ve a re ma ining wa ll thic kne ss o f 6.40 mm

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SLIDE 14

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

Re por t F

  • r

mat

T e st loc ation no: P1452- 10- AAA3

Minimum thic kne ss found a t te st loc a tion is 6.70 mm.

Inspe c tion Conc lusion

Re ma r k: T he a ve ra g e va lue in b lue c o lo ur o f UT M re sult a t 6 o ’ c lo c k po sitio n wa s use d fo r re fe re nc e a nd c a lib ra tio n. Wa ll lo ss wa s fo und a t the P1452-10-AAA3 pipe suppo rt numb e r 3. A minimum wa ll thic kne ss re c o rd e d wa s 6.70 mm a t lo c a tio n 1. Unde r suppor t Se c tion no. 1- 5

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SLIDE 15

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

Why Use Dac on CuS

DAC O N INSEPEC T IO N SERVIC ES

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SLIDE 16

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

Why use Dac on CuS

  • Me a sure s a c tua l re ma ining wa ll thic kne ss in pipe line wa ll a t suppo rt a re a
  • Othe r syste ms o nly q ua ntify wa ll lo ss a nd d o no t g ive a c tua l re ma ining wa ll thic kne ss
  • No ne e d to lift o ff the pipe line
  • Ca n b e d o ne o nline (no ne e d to shutd o wn)
  • Sig nific a nt c o st sa ving s in lo g istic s a nd shut d o wn c o sts
  • Any ma te ria l a nd a ny pro d uc t in pipe line
  • Sma ll e q uipme nt a nd o nly re q uire s 2 ma n te a m
  • Ve rifie d re sults a nd trie d a nd te ste d syste m
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SLIDE 17

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

Cost Be ne fit

Inspe c tion Cost Compar ison

70,000 $ 60,000 $ 50,000 $ 40,000 $ 30,000 $ 20,000 $ 10,000 S 0 $

Dac on CuS L ift Pipe line

Inspe c tion L

  • g istic s

Inspe c tion

+200%

Shutdown Shutdown L

  • g istic s

Inspe c tion Shutdown L

  • g istic s
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SLIDE 18

DAC O N INSEPEC T IO N SERVIC ES

CASE ST UDIE S

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SLIDE 19

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

Re fine r y

  • Inspe c tio n o f pipe ra c ks

a t re fine ry.

  • Prio r to shutd o wn.
  • 260 suppo rts
  • Online Inspe c tio n
  • Suc c e ssful Inspe c tio n
  • Re sults ve rifie d .
  • No ne e d to lift pipe line

De sc rip tio n So lutio n

  • CuS T
  • o l
  • Inspe c to r a nd T

e c hnic ia n

  • 2 Mo nths
  • E

ffe c tive shutd o wn pla nning .

  • Co st sa ving s.
  • Ac c ura te a na lysis
  • f pipe line c o nd itio n

a t suppo rt a re a s. Re sult Be ne fit

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SLIDE 20

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

Offshor e Platfor m

  • Inspe c tio n o f pro d uc tio n

piping .

  • Due to c o rro sio n c o nc e rns

a fte r visua l inspe c tio n

  • 20 suppo rts
  • Online Inspe c tio n
  • Suc c e ssful Inspe c tio n
  • Re sults ve rifie d .
  • No ne e d to lift piping

De sc rip tio n So lutio n

  • CuS T
  • o l
  • Inspe c to r a nd T

e c hnic ia n

  • 4 d a ys
  • Quic k a nswe r.
  • Co st sa ving s.
  • Ac c ura te a na lysis o f

piping c o nd itio n a t suppo rt a re a s. Re sult Be ne fit

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SLIDE 21

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

Summar y

  • Asia Ba se d Co mpa ny With Inte rna tio na l E

xpe rtise

  • Sa ve s T

ime a nd Mo ne y

  • No Ne e d F
  • r Co stly Shutd o wns a nd L

ifting T he Pipe

  • Me a sure s Ac tua l Re ma ining Wa ll T

hic kne ss

  • Id e a l F
  • r Shutd o wn Pla nning , Sc he d ule d Ma inte na nc e a nd Ve rific a tio n
  • E

a sy Mo b iliza tio n a nd Sma ll Inspe c tio n T e a m a nd E q uipme nt

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SLIDE 22

DACON INSPE CT ION SE RVICE S

FO R A LL YO UR INSPEC TIO N NEED S

How Can We He lp?

Contac t

E ma il : info @ d a c o n-inspe c tio n.c o m Pho ne : +66 (0) 33 012 484-7

www.dac on- inspe c tion.c om