Continuous Improvement Toolkit IDEF0 Continuous Improvement Toolkit - PowerPoint PPT Presentation

Continuous Improvement Toolkit IDEF0 Continuous Improvement Toolkit . www.citoolkit.com

Managing Deciding & Selecting Planning & Project Management* Pros and Cons Risk PDPC Importance-Urgency Mapping RACI Matrix Stakeholders Analysis Break-even Analysis RAID Logs FMEA Cost -Benefit Analysis PEST PERT/CPM Activity Diagram Force Field Analysis Fault Tree Analysis SWOT Voting Project Charter Roadmaps Pugh Matrix Gantt Chart Decision Tree Risk Assessment* TPN Analysis Control Planning PDCA Matrix Diagram Gap Analysis QFD Traffic Light Assessment Kaizen Prioritization Matrix Hoshin Kanri Kano Analysis How-How Diagram KPIs Lean Measures Paired Comparison Tree Diagram** Critical-to Tree Standard work Identifying & Capability Indices OEE Pareto Analysis Cause & Effect Matrix TPM Simulation Implementing RTY MSA Descriptive Statistics Understanding Confidence Intervals Mistake Proofing Solutions*** Cost of Quality Cause & Effect Probability Distributions ANOVA Pull Systems JIT Ergonomics Design of Experiments Reliability Analysis Hypothesis Testing Graphical Analysis Work Balancing Automation Regression Scatter Plot Understanding Bottleneck Analysis Correlation Run Charts Visual Management Performance Chi-Square Test Multi-Vari Charts Flow 5 Whys 5S Control Charts Value Analysis Relations Mapping* Benchmarking Fishbone Diagram SMED Wastes Analysis Sampling TRIZ*** Focus groups Brainstorming Process Redesign Time Value Map Interviews Analogy SCAMPER*** IDEF0 SIPOC Photography Nominal Group Technique Mind Mapping* Value Stream Mapping Check Sheets Attribute Analysis Flow Process Chart Process Mapping Measles Charts Affinity Diagram Surveys Data Visioning Flowcharting Service Blueprints Lateral Thinking Critical Incident Technique Collection Creating Ideas** Designing & Analyzing Processes Observations Continuous Improvement Toolkit . www.citoolkit.com

- IDEF0  A function modeling methodology.  A detailed and clear description of a process or system.  Used when formally describing a process.  Ensures a detailed, clear and accurate result.  For new systems, it may be used first to define the requirements.  Uses just one box shape to Process step define each activity or process and multiple arrows. Continuous Improvement Toolkit . www.citoolkit.com

- IDEF0 Four Arrows Around the Box: Controls  Inputs Raw material, feedback, ..  Controls Standards, specifications, Process step / customer requirements, .. Inputs Outputs Activity  Resources People, tools, machines, ..  Outputs Resources Continuous Improvement Toolkit . www.citoolkit.com

- IDEF0 Top Down Modeling Approach:  1 st layer is a single activity box that describes the function 1 st layer or process that is the subject of the model.  2 nd layer is the decomposition of the first layer into major sub-activities. 2 nd layer Continuous Improvement Toolkit . www.citoolkit.com

- IDEF0 Example – The Furniture Making Process (High-level) Customer requirements Safety standards Design idea Inspected Make furniture Wood furniture to order Fasteners & adhesives Carpenters Inspectors Carpentry tools Continuous Improvement Toolkit . www.citoolkit.com

- IDEF0 Example – The Furniture Making Process (Detailed) C1 Customer requirements Design 1 Design Agree idea design I1 Safety standards Work Legal C3 Specs. C2 requirement R2 Design Other Materials 2 Furniture Build application Specs I2 furniture Inspected Designers furniture R3 Carpentry 3 Inspect O1 Carpenters tools Carpentry Inspectors section R1 Rework & feedback Continuous Improvement Toolkit . www.citoolkit.com

- IDEF0 IDEF Family:  IDEF0: for Function Modeling.  IDEF1: for Information Modeling.  IDEF1x: for Data Modeling.  IDEF3: for Process Modeling.  IDEF4: for Object-Oriented Design.  IDEF5: for Ontology Description Capture. Continuous Improvement Toolkit . www.citoolkit.com