Contents 1 Sandhar Company Overview 2 Indian Auto Component - PowerPoint PPT Presentation

Contents 1 Sandhar – Company Overview 2 Indian Auto Component Supplier – Challenges in NPD Process 3 Technical Challenges at Sandhar 4 3D Scanner and Key Benefits 5 Future Roadmap, Questions and Answers

Sandhar – Company Overview To be the Most Preferred Choice of Global Vision Stakeholders Mission To be the leading player in Global Markets ISO/TS 16949 I ISO 14001 I OHSAS 18001 I with fully satisfied Stakeholder, maintaining ISO 9001 cost effectiveness through innovative technology and optimum utilization of talent and resources. Top Customer

Sandhar Footprint

Sandhar Automotives Locking Systems Vision Systems Handles Relays Latches & Hinges Dhumaspur, Gurgaon Haridwar * Bommasandra, Pune Gurgaon Gurgaon Locking Systems, Locking Systems, Bengaluru Handles & Mirror Relays Mirror Assembly, Handles, Latches Mirror Plates , Locking Systems, Assemblies. Production of Sheet Metal & Hinges Mirror Assembly Mirror Assemblies, Micro ISO Relay Stamping, Zinc & & Paint Shop Handles, Latches & has started Aluminium PDC, Hinges Plastic Injection Moulding,

Sandhar Components Sheet Metal & Tubular Zinc PDC Plastic Injection Moulding Aluminium PDC Behrampur, Attibele , Pune Bawal Plant 2, Manesar Bawal, Rewari Gurgaon Bengaluru Plastic Injection Rewari Zinc PDC & Aluminium Sheet Metal & Zinc PDC , Sheet Moulding Plastic Injection Plastic Injection Pressure Die Tubular Components Metal & Plastic & Paint Shop Moulding Casting Molding Injection Moulding

Sandhar Automach Wheel Rims & Assemblies Handle Bars, Clutch & Brake Panels Assemblies Attibele, Manesar Mysore Hosur Nalagarh Chennai Vellam, Bengaluru Rim Forming & Wheel Assembly Wheel & Fender Wheel Wheel Assembly Sriperumbudur Rim Forming, Wheel & Brake Panels Assembly, Assembly Wheel Nickel Chrome Assembly Handle Bars & Assembly Plating, Clutch Brake Panels Assembly

Other Businesses Cabin & Fabrication Division STL – Cabin & Fabrication Division Mag Engineering Mag Engineering, Bengaluru STL – Cabin & Fabrication Division Operator cabins, Canopies, Panels, Housings, Control Cabinets, & sheet metal components

Other Businesses Honda Cars Division Sandhar Centre of Innovation & Development HCI LDivision , Locking Systems, Handles, Vision Systems & Paint Shop • Product Designing from Concept to Manufacturing • Design Analysis & Simulation • Rapid Prototyping • Product Testing & Validation • IPR Filing & Protection Dhumaspur, Gurgaon Pathredi, Rajasthan

Stand Alone Businesses Moulds & Dies Aluminum Die Casting Indo Toolings Pvt. Ltd. Sandhar Tooling Sandhar Technologies Sandhar Technologies Sandhar Indore Pvt. Ltd., Manesar Barcelona Poland Technologies Mexico Sheet Metal & PDC Dies, Stamping Dies, Aluminium Thin Wall PDC Aluminium Thin Wall PDC Aluminium Thin Wall Plastic Injection Moulds, Plastic Injection and PDC Welding Fixtures & Panel PDC Moulds Checkers

New product launches from SANDHAR CARBON CANISTER, ONE WAY VALVE, ROLL OVER HELMETS FOR 2-WHEELERS VALVE, PSV * A product of SANDHAR-DAEWHA OIL FILTERS, FUEL PUMP AND AC GENERATOR FUEL LEVEL SENDERS * A product of SANDHAR-LYSSEN * A product of SANDHAR-DAEWHA

India Auto Component Suppliers – Challenges in NPD  Domestic/Global Competitors  Meeting Product Cost Target  Competition from other low  First Time Right cost countries  Less Development Time  Cut throat price Negotiation  Marginal/ Very less Development Cost  Limitation on product engineering expertise  High frequency of new  Increasing Prototype cost launches  Improper Reverse Engg  More Product Variant  Demand for simulation, Virtual test & validation  Proper Inspection & Evaluation

Key NPD Challenges at Sandhar More stringent product specification and reduced time to develop Limitation in inspection, testing & validation facilities for new developments. Complex FEA, Simulation, Mould Flow Analysis Virtual Test & Validation requirement

ATOS-I 2M, White Light Scanner Reverse CAD Non Mould & Die Engg. Comparison Conventional Validation Inspection GOM 3D scanner really a great support in our NPD since 2010

GOM Scanner GOM White Light Scanner (ATOS – I, 2M) 5 Mp, Dual Camera, work specimen 250 x 250 x 250 mm, Software version ATOS v 7.5.4 is being extensively used for 1. Replicating the intended product 2. Comparison of part with CAD model (master data) 3. Comparison of tool with CAD model 4. Inspection of part dimensions w.r.t. drawing

Part Analysis Point cloud data Colored plot of variation in Point cloud data & CAD model

Part Analysis Point cloud data CAD model Colored plot of variation in Point cloud data & CAD model

Tool Analysis Point cloud data CAD model Colored plot of variation in Point cloud data & CAD model

Inspection of part dimensions Inspection of part dimensions w.r.t. drawing

Key Benefits: To Summarize  Exact Replication of intended product (thru Reverse Engg.)  Less time for 3D modelling & 3D printing  Proper assessment tooled up part  Ability to fast track Deliverables resulting in Fast Delivery of Projects  Reduced Error and Improved Quality  Winning customer confidence with 3D scanned report resulting in Better Customer satisfaction

Roadmap Installed GOM White Light Scanner An indispensable tool for NPD ATOS-I 2M with ATOS v 6.2 September 2010 2018 Used for RE in R&D Used for Mould & Die Validation To upgrade to Blue Light Scanner April 2017 Software upgraded to ATOS v 7.4.5 (Planned) July 2016 2019 Used extensively for Inspection , CAD comparison 2020 2010 2013 2016 2018 2019 Today

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