SUNRISE INDUSTRIES (I) LTD SUNRISE INDUSTRIES (I) LTD (COMPOSITE - - PowerPoint PPT Presentation
SUNRISE INDUSTRIES (I) LTD SUNRISE INDUSTRIES (I) LTD (COMPOSITE ENGINEERING DIVISION ) INTRODUCTION FIRST COMPANY IN ASIA AND THE ONLY ONE IN INDIA TO BAG ISO 9001:2000 CERTFICATION O G SO 900 :2000 C C O For Manufacturing a complete range
(COMPOSITE ENGINEERING DIVISION)
INTRODUCTION
FIRST COMPANY IN ASIA AND THE ONLY ONE IN INDIA TO BAG ISO 9001:2000 CERTFICATION O G SO 900 :2000 C C O
For Manufacturing a complete range of:
f g p g f
PROCESS EQUIPMENTS PIPES & FITTINGS EQUIPMENTS STORAGE TANKS PULTRUDED PROFILES STORAGE TANKS PULTRUDED PROFILES
COMPANY PROFILE
Established in 1987. Over 27 Years of experience
in Composite Technology
Closely held Public Limited Company Professionally managed by qualified Directors A large manufacturing facility on the A large manufacturing facility on the
A young and dynamic team of 450 personnel
WHEN IT COMES TO COMPOSITE TECHNOLOGY, WE OFFER EVERY CONCEIVABLE SOLUTION UNDER THE SUN
OUR BELIEF SYSTEM VISION MISSION CORE VALUES VISION
MISSION
CORE VALUES
the WORLD’s centre for Plastic Engineering. supply Thermo set & Thermoplastic products to the y g y
Determination
g g
for excellence in p highest Quality Standards Commitment to Quality for excellence in Thermoset and Thermoplastic products
acknowledged as a leader in GRP/FRP products leader in GRP/FRP Technology
QUALITY MANAGEMENT SYSTEM
QUALITY POLICY Maximize Customer’s Satisfaction and thus remain CUSTOMER’S FIRST CHOICE Provide Superior Quality of THERMOSET and THERMOPLASTIC products IN TIME, EVERY TIME Conformance to INTERNATIONAL STADARDS Compliance to LEGAL & CUSTOMER REQUIREMENTS Compliance to LEGAL & CUSTOMER REQUIREMENTS Continual improvement in PROCESS PERFORMANCE with the help of : Technology Up -gradation Trained & Motivated personnel Periodical Review of the Quality Management System.
QUALITY MANAGEMENT SYSTEM
QUALITY OBJECTIVES Customer Focused Approach Strict adherence to SOP’s ( Standard Operating Procedures).
ONE BEST WAY TO DO THINGS
Strive for state-of-the-art technology and process. First Time-Right Approach( No Rework)
g pp ( )
Participation of level of employees in Quality Initiatives Strict accountability of ‘Quality Performance’ from all.
GLOBAL ALLIANCES
OUR TECHNOLOGY & BUSINESS PARTNERS
ANCOR TECHMIN S.A, CHILE
FOR POLYMER CONCRETE CELLS, CAPPING BOARD, ELECTROLYTE AGITATION SYSTEMS ELECTROLYTE AGITATION SYSTEMS.
STRONGWELL, USA
FOR PULTRUDED PROFILES AND STRUCTURALS
OUR INFRASTRUCTURAL FACILITIES
M f t i
Office & work space
Manufacturing processes
In-house facilities
R&D Facilities
testing equipments / instruments to meet all testing requirements from Raw meet all testing requirements from Raw Materials to final finished products
INDUSTRIES WE SERVE
CHEMICAL CHLORO-ALKALI FERTILIZER OIL / GAS PAPER PULP PAPER-PULP PETROCHEMICAL/OIL REFINERY PHARMACEUTICALS POWER PLANTS POWER PLANTS RAYON/STAPLE FIBRE SODA ASH ENGINEERING PROCUREMENT ENGINEERING PROCUREMENT CONTRACTORS WATER/WASTE WATER / EFFLUENT / SEWAGE TREATMENT ZINC/COPPER REFINERIES
OUR PRODUCTS
R ti V l
Pressure Vessels
g p g p 400 bar as per API LR/ HR Approved Gratings Pultruded/Moulded
OUR PRODUCTS
D V l (100% L k P f)
Ductings, Stack
OUR SERVICES
After Sales Service and Maintainence
MATERIALS
CPVC (Chl i t d P l i l Chl id )
PVDF (Poly Vinylidene Fluoride)
RAW MATERIALS
ALL OUR RAW MATERIALS ARE SOURCED FROM REPUTED GLOBAL MANUFACTURERS LOCATED IN USA, GERMANY & SWITZERLAND. RAW MATERIAL IMPORTED FROM RAW MATERIAL IMPORTED FROM
GLASS FIBRE
OWENS CORNING
RESIN
ASHLAND USA/GERMANY
RESIN
ASHLAND,USA/GERMANY
PP/PVC/PVDF/CPVC/PPH PIPES AND SHEETS
ROCHLING, GEORGE FICHER, SIMONA, GERMANY
ECTFE, FEP AND PFA MATERIAL
QUADRANT EPP, SWITZERLAND
OUR COMPETITIVE EDGE- THE SUNRISE ADVANTAGE All our FRP/GRP products are manufactured by SINGLE PIECE MOULDING process
without any joints and with a mirror finish inside to give maximum life and superior quality.
All our Thermoplastic lined equipments are provided with a CONDUCTIVE LAYER, so that
any damage on the thermoplastic welding/tank can be identified and future maintenance will be easy. be easy.
The chemical barrier layers (inside layers) are provided with double layers of surface veil /
synthetic veil / nexus veil for HIGH CHEMICAL RESISTANCE.
The outside surface of all our products are provided with a special coating (proprietary)
which ensures a LONG LIFE and LONG-LASTING FINISH during its life time without any ddi i l additional cost.
Our products are guaranteed for trouble-free performance for minimum 15 years with a
design life of 10
50 years
design life of 10 – 50 years.
OUR SPECIAL ACHIEVEMENTS
Sunrise has developed a SPECIAL RESIN for spin bath application which can resist high
temperatures(up to 1500C)
‘Sunrise’ is the first company in Asia to have developed FRP equipments for highly corrosive
and high temperature applications.
‘Sunrise’ has also developed numerous Thermoplastic
lined Equipments, Pipes and Fittings for highly corrosive and high temperature applications. g
g y g p pp
All our Process Equipments, Pipes and Fittings have been giving Excellent S i i I di d th t i i th l t 27 Y Service in India and other countries since the last 27 Years.
WHAT MAKES US PROUD
1998: We have Developed for the first time in the world:
For spin bath application for high temperature 2002: We have Manufactured the
Biggest in India:
For
spin bath application for high temperature, pressure / vacuum conditions
Furopolymer Lined Fiberglass evaporator
FRP bb f th l
1999: We have supplied the complete range of:
plant
pp p g
FRP equipments, tanks, pipes, fittings, ducting for
the biggest pickling plant in India
2000mm dia
resistant and high
FRP,
PP-FRP equipment, tanks, absorbers, scrubbers, stacks, ducting, pipes for the biggest acid ti l t i I di
g temperature (1300C) FRP Launder systems
regeneration plant in India.
WHAT MAKES US PROUD
2003:We have developed for the first time;
Equipments, vessels, pipes, fittings for high temperature / pressure, highly corrosive g g g y application for chloro -alkali, pulp-paper and rayon fiber, zinc/copper refineries plants.
2008:We have developed for the first time in India -FRP Pressure Vessel for 10 Kg/sq.cm for
‘Water Treatment’ Application
2014: As a part of our most recent achievement,
W d f t f th W ld’ Bi t & L t FRP S bb f f We are proud manufacturers of the World’s Biggest & Largest FRP Scrubber for one of
PROJECT CONSULTANTS
AKER SOLUTIONS ANDRITZ AG, AUSTRIA BUREAU VERITAS MITSUBISHI HEAVY INDUSTRIES LTD. JAPAN SHRIRAM PROJECTS ENGINEERING & CONSULTANCY BUREAU VERITAS BIRLA TECHNICAL SERVICES CHIYODA CORPORATION, JAPAN SERVICES STERLING PULP AND CHEMICALS LTD. CANADA TATA CONSULTING ENGINEERS LTD CHIYODA CORPORATION, JAPAN DALAL CONSULTANTS & ENGG LTD. DET NORSKE VERITAS TECHNIMONT ICB LTD. THAPPER CHEMTEX CONSULTANTS LTD. TOYO ENGINEERING (I) LTD DEVELOPMENT CONSULTANTS LTD. ENGINEERS INDIA LTD. TOYO ENGINEERING (I) LTD. UHDE INDIA LTD. TECHNIP JACOBS ENGINEERING INDIA PRIVATE LIMITED KVAERNER POWERGAS INDIA PVT. TUV NORD FICHTNER CONSULTING ENGINEERS (INDIA) LTD. SAIPEM INDIA PROJECT SERVICES LIMITED. LTD. MECON LTD. SNC LAVALIN
OUR DOMESTIC CLIENTELE
p
OUR EXPORT CLIENTELE
p p , Indonesia
I d t I d i g
Industry, Indonesia
Trans
g g ,
p y,
Canada
p , p
,
DIFFRENTIATING FACTORS
All our products are designed as per AS, ASME, ASTM, BS, DIN, ISO standards.
Needless to say that our products conform to INTERNATIONAL STANDARDS & Needless to say that our products conform to INTERNATIONAL STANDARDS &
QUALITY
We have been approved by MAJOR AND WELL- KNOWN TURN-KEY PROJECT
We have been approved by MAJOR AND WELL KNOWN TURN KEY PROJECT
COMPANIES / CONSULTANTS world wide.
Our past records boast of INNOVATIVE DESIGN & MANUFACTURING We have Our past records boast of INNOVATIVE DESIGN & MANUFACTURING. We have
produced various FRP products for the FIRST-TIME-EVER-IN-THE WORLD &
INDIA.
OUR INFRASTRUCTURE
Front View of the Factory Rear View of the Factory CNC Filament Winding Machine Capacity : 3m x12m CNC Filament Winding Machine Capacity : 2m x 6m
MACHINE SHOP LATHE MACHINES MACHINE SHOP –LATHE MACHINES PULTRUSION MACHINES
DRILLING SECTION
LATHE MACHINE
UNIVERSAL TESILE TESTING MACHINE KNOWLEDGE CENTRE FOR RESEARCH UNIVERSAL TESILE TESTING MACHINE MUFFLE FURNACE For determination of & LIBRARY GLASS CONTENT TESTING FACILITIES CHEMICAL LAB
WHAT MAKES US PROUD
S i h f d h ld’ bi Sunrise has manufactured the world’s biggest FRP Scrubber ( 6,800 mm Dia x 33,500 mm Height ) for a very prestigious international Project in the year 2014
Photo Gallery
PPH-FRP & PVDF-FRP Vessels for one of the biggest CHLORO-ALKALI Plant in SAUDI ARABIA CPVC-FRP Vessel for one of the biggest CHLORO- ALKALI Plant in SAUDI ARABIA FRP DUCTINGS for a Project in KCM, ZAMBIA WET GAS PRECIPITATOR(WGP) for KCM ZAMBIA
250 cubic metre STORAGE TANK SOLVEY 250 cubic metre HZL, Dariba. FRP TANK FRP PIPES & FITTINGS for Sea Water/Cooling Water application TATA CHEMICALS LTD FRP TANK( 5m x12m) CHLORO ALKALI PLANT Saudi Arabia FRP SCRUBBER BALLLARPUR PAPER MILL BALLLARPUR PAPER MILL
CPVC-FRP(4.5m x 14m) CHLORO ALKALI PLANT SAUDI ARABIA FRP ANOLYTE/CATHOLYTE HEADER TATA CHEMICALS LTD. FRP,PVC-FRP,CPVC-FRP,PPH-FRP PIPE & FITTINGS CHLORO-ALKALI Plant- SAUDI ARABIA FRP DUCT & FITTINGS RAYON FIBER PROJECT PT INDO-BHARAT RAYON,INDONESIA
FRP DUCT & GRATINGS RAYON FIBER PROJECT PT INDO-BHARAT RAYON,INDONESIA FRP VESSEL COPPER REFINERY, SOUTH AMERICA FRP PIPE & FITTINGS RAYON FIBER PROJECT PT INDO-BHARAT RAYON INDONESIA FRP HORIZONTAL VESSEL , PIPE & FITTINGS RAYON FIBER PROJECT - BIRLA CELLULOSIC GUJARAT PT INDO-BHARAT RAYON,INDONESIA RAYON FIBER PROJECT - BIRLA CELLULOSIC, GUJARAT
FRP STORAGE TANK( 4.5m x 14m) KT INDIA LTD. GRP PIPIES & FITTINGS SEWAGE TREATMENT PLANT FRP HORIZONTAL VESSEL RAYON FIBER PROJECT BIRLA CELLULOSIC, GUJARAT FRP STORAGE TANK( Site Fabricated) For CPCL CHENNAI under the inspection of ENGINEERS INDIA LTD.
250 cubic metre STRORAGE TANK - SOLVEY 250 cubic metre FRPTANK
CHLORINE DIOXIDE STORAGE TANK( 5m x 14m) ITC,BHADRACHALAM FRP ZINC SOLUTION COOLING TOWER HINDUSTAN ZINC LTD. FRP TANK( 6.5m x 7m- Site Fabricated) MARADIA CHEMICALS,GUJARAT CPVC-FRP Vessel CHLORO-ALKALI Plant in SAUDI ARABIA
FRP ABSORBER( 5.5m x 24m) SULPHURIC ACID PLANT HINDUSTAN ZINC LTD.) FRP SCRUBBER ( 5.5 m x18m) SULPHURIC ACID PLANT HINDUSTAN ZINC LTD. FRP VENTURI-SCRUBBER FRP VESSEL COPPER REFINERY - PERU COPPER REFINERY -PERU,SOUTH AMERICA SOUTH AMERICA
FRP LAUNDER SYSTEM ZINC REFINERY PROJECT HINDUSTAN ZINC LTD.(Dariba) FRP CHUTE ZINC REFINERY PROJECT HINDUSTAN ZINC LTD. FRP, PVC-FRP SCRUBBER & VESSELS CHLORO ALKALI PLANT - BANGLADESH FRP VESSEL ZINC REFINERY PROJECT HINDUSTAN ZINC LTD.
TESTING OF FRP DAMPER VALVE ( 100 % LEAK PROOF) ( 100 % LEAK PROOF)
PIPE & FITTINGS FOR COOLING TOWER –ITALY CLIENT: HAMAN THERMAL EUROPE PIPE & FITTINGS FOR COOLING TOWER -OMAN CLIENT: SPIG ITALY PIPE & FITTINGS CHLORO ALKALI PLANT - SAUDI ARABIA
FRP HIGH PRESSURE BLOWER - TATA CHEMICAL LTD. FRP SCRUBBER FOR WATER TREATMENT PLANT FRP BLOWER - HINDUSTAN ZINC LTD. FRP BLOWER - BELLARUR PAPER MILL
STRETCHING & CUTTING ROLLER RAYON FIBER PROJECT- INDONESIA FRP SCRUBBER BELLARPUR PAPER MILL
FRP PIPE & FITTINGS FOR COOLING TOWER PROJECT FOR RELIANCE INDUSTRIES - Client: SPIG ITALY FRP PIPE & FITTINGS FOR POWER PLANT ALL PLASTICS,USA-1995
FRP PIPE & FITTINGS HAMAN THERMAL EUROPE FRP PIPE & FITTINGS - HAMAN THERMAL EUROPE
FRP PIPE & FITTINGS FOR POWER PLANT ALL PLASTICS,USA PRE-FABRICATED FRP FRP PIPE & FITTINGS FOR HIGH TEMPERATURE APPLICATION (150 deg) RAYON FIBER PROJECT-INDONESIA FRP PIPE & FITTINGS - ALL PLASTICS,USA FRP HOOD for ACID-PICKLING PLANT ESSAR STEEL, Surat, Gujarat , , j
FRP PIPE & FITTINGS COPPER PROJECT PERU,SOUTH AMERICA ,
FRP VESSELS COPPER PROJECT - PERU,SOUTH AMERICA
FRP PIPE & FITTINGS FOR COLLING TOWER F RELIANCE INDUSTRIES For RELIANCE INDUSTRIES Client: SPIG ITALY
FRP PIPE & FITTINGS Client: FRP SCRUBBER SIEMENS Client: SPIG ITALY FRP SCRUBBER - SIEMENS
FRP PIPE & FRP PIPE & FITTINGS FOR INDO-JORDAN FERTILIZERS
PRE-FABRICATED FRP PIPE & FITTINGS FOR RAYON FIBER PROJECT
FRP PIPES & FITTINGS For RELIANCE INDUSTRIES Client: SPIG ITALY FRP HIGH TEMPERARTURE EVAPORATOR ( 150 Degree) Project: INDO-BHARAT RAYON
FRP PIPE & FITTINGS for INDO-JORDAN FERTILIZER
FRP PIPE, FITTINGS & DUCTINGS For PT INDO-BHARAT RAYON FIBER EXPANSION PROJECT
FRP WET GAS PRECIPITATOR HINDUSTAN ZINC LTD. FRP FLEXIBLE BELLOW COPPER REFINERY BELTRAN,SOUTH AFRICA ,
FRP STORAGE TANKS FOR WATER TREATMENT PLANT SIEMENS LTD SIEMENS LTD.
FRP DUCT & FITTINGS ( 3metre Diameter) BELTRAN,SOUTH AFRICA
FRP DUCT & FITTINGS ( 3metre Diameter) (FIRE RETARDANT (FIRE RETARDANT RESIN USED) BELTRAN,SOUTH AFRICA
FRP PRESSURE VESSEL(10 Kg/sq.cm) for WATER TREATMENT PLANT - THERMAX LTD. FRP GRATINGS - HINDUSTAN ZINC LTD. FRP DUCTING UNDER ERECTION COPPER REFINERY- KCM ZAMBIA NACELLE COVER FOR WIND MILL SUZLON ENERGY .
FRP EQUIPMENTS,PIPES,FITTINGS & DUCTINGS
Under Erection in KCM,ZAMBIA( Copper Refinery)
FRP EQUIPMENTS,PIPES,FITTINGS & DUCTINGS
Under Erection in HINDUSTAN ZINC LTD.
ERECTION & COMISSIONING Under progress at HINDUSTAN ZINC LTD. FRP CHUTE HINDUSTAN ZINC LTD.
FRP GRATINGS HINDUSTAN ZINC LTD.
FRP PIPES& FITTINGS for Sea Water/Cooling Water Applications
Under Erection in HINDUSTAN ZINC LTD.
OUR CORPORATE SOCIAL RESPONSIBILITY
REGD.OFFICE & WORKS: CORPORATE OFFICE :
Block No. 30, Village : Garadhia, Jarod – Samlaya Road, Tal.: Savli Dist.: Vadodara - 391 520
CORPORATE OFFICE :
860/3, GIDC Estate, Post Box No.843, Makarpura Road, Vadodara-390 010, Gujarat, India. Phone: +91-2667- 251276,251350,342, 251626, p , , Gujarat, India. Phone :+91-265-644958, 645421 E-mail: 251654(Direct) Fax:+91-2667-251360 marketing@sunrisepolymers.com Website : www.sunrisepolymers.com