Company Overview of KI (USA) 501 Mayde Road Berea, Kentucky 40403 - PowerPoint PPT Presentation

Company Overview of KI (USA) 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420

KI (USA) Facility - Company Profile • Date of Incorporation November 7, 1988 • Production Start-up August 1989 • Site Area 54 acres • Plant Size 250,000 sq. ft. • Number of Associates 192 • Sales for 2017 $44 Million • Parent Company Keiaisha Co. Ltd. (Tokyo, Japan) • Primary Product Metal Stamping, Forming and Welded Assemblies • Finishes and Coatings E-Coat Painting

KI Group Global Presence Newest Location KI USA is part of the Keiaisha Automotive Group. Keiaisha is a Japanese company with facilities throughout Japan and around the world.

What We Do Manufacturer of medium size automotive engine, brake, suspension and body/trim products from steel, stainless steel, and aluminum. Powertrain Exhaust Brake Suspension Body/Trim Press Weld Paint Assy

Honda Civic Bracket A, Clutch Pipe BRACKET A, CLUTCH PIPE Bracket B, Clutch Pipe BRACKET B, CLUTCH PIPE Stay Comp A Converter STAY COMP A CONVERTER 2 Bolt Body Booster 2 BOLT BODY BOOSTER 4 Bolt Housing Booster Stay Comp B Cover 4 BOLT HOUSING BOOSTER STAY COMP B COVER Power Seat Bracket POWER SEAT BRACKET (SI MODEL ONLY) (SI edition only)

Subaru Legacy REINF CRM C CROSS MBR R/L F S R C RH BRKT MUF B BRKT DMPR CROSS MBR CROSS MBR CROSS MBR US R/L LWR US R/L F S C RH F S C LH F S R C LH

VW Passat, Beetle, and Jetta KI (USA) is currently producing Trichters for the Jetta, Beetle, and Passat in North America. Production of these new parts for VW began in the fall of 2010.

Toyota Tacoma 12-316B-1-2 BRACKET PLATE 12-321C-2 UPPER PLATE 12-319B-1 UPPER PLATE

Nissan Pathfinder Armada Brkt RR Door Brkt FR Door Stfnr RR Door Glass Stopper Reinf-FR Door Inr Chan Otr Waist Brkt RR Door Brkt Chan Left & Right Cowl Top_B Brkt-Purge Cont Valve Stfnr RR Door Otr Pan Assy Oil Brkt Filler Tube C Cover RR Plate Brace BK Dr Upr Hinge Reinf-FR Door Otr Brkt Filler Tube Waist Reinf-RR Door Otr Protr_B Left & Right Waist

Metal Stamping Press line for blanking, stamping, and transfer operations

Metal Stamping Internal view of a 600 metric ton press with automatic feed.

Press - Equipment Information Press Press Model Press Press Bolster Die Slide Strokes Die Number Mfg Number Tons Type Size Height Height Stroke Per Minute Change (mm) (mm) (mm) PR-01 Aida TMX-L2-500 500 7 Stage Transfer 3500 x 1400 800 100 360 15 - 27 Dual Bolster PR-02 Aida PMX-L2-600 600 Progressive / BL 2450 X 1400 700 150 200 30 - 60 Single Bolster PR-03 Aida PMX-L2-300 300 Tandem 2150 x 1400 800 200 300 25 - 60 Lift Truck PR-04 Aida TMX-L2-300 300 7 Stage Transfer 2500 x 1000 700 100 360 20 - 32 Dual Bolster PR-06 Aida SMX-L2-300 300 Tandem 2150 x 1400 820 350 450 25 - 30 Lift Truck PR-08 Aida TMX-L2-300 300 7 Stage Transfer 2500 x 1000 700 100 360 20 - 32 Dual Bolster Lift Truck PR-10 Komatsu E2-G300-H-BM 300 Progressive / BL 2150 x 1400 800 200 300 25 - 60 PR-11 Aida TMX-III-500 500 7 Stage Transfer 3600 x 1400 1000 130 510 15 - 27 Dual Bolster PR-12 Aida TMX-111-S2-600 600 7 Stage Transfer 3600 x 1400 1000 150 510 15 - 27 Dual Bolster PR-14 Aida NC2-250 250 7 Stage Transfer 2700 x 920 635 40 310 20 - 30 Die Cart PR-15 Aida TMX-III-S2-600 600 7 Stage Transfer 3600 x 1400 1000 150 510 15 - 27 Dual Bolster PR-25 Aida NC2-2000(1)E 200 Progressive / BL 3600 x 1400 1000 150 15 - 27 Dual Bolster PR-27 Komatsu E2T600-3BM 600 7 Stage Transfer 3600 x 1400 1000 150 510 15 - 27 Dual Bolster

Weld & Assembly Fully Automated Assembly Cell

Paint Department E-coat Paint System

Engineering Process Design Draw Simulation Software (Autoform) Cracking Wrinkling シワ（割合） 割れ（割合） Potential Material Drawability 板減（％） Thinning シワ、割れ複合表示 （株）啓愛社 自動車部品事業部

A Tradition of Quality and Performance Quality Policy Make our customer our focus. Provide continuous improvement of the quality of products and service to our customer, through empowerment of our associates. ü Registered to IATF (Without Design). ü KI (USA) earned the Quality Masters Award from Nissan Motor Manufacturing. ü KI (USA) earned an Achievement Award from Toyota Motor Manufacturing for Quality Performance. ü KI (USA) earned the Delivery Award from CYT and NBO

Comparative Advantages • Ability to press, weld, paint, and assemble complete components in one facility. • Centrally located close to major OEM’s and their suppliers along I-75. • Located in between the traditional northern automotive clusters and new southern automotive clusters.

Quality Equipment SCCH Salt Spray / Fog Chamber Contracer Computer Coordinate Measuring Machine FAROARM

Previous Component Supply Flow to Mexican Based Customer Facilities Until 2014, KI (USA) supplied customers with facilities in Mexico, like Nissan Mexico, VW Puebla, and Jatco Mexico, from KI USA; however, when Nissin Brake asked KI (USA) to locate a facility in Mexico, KI Group decided to locate a facility in Mexico.

Keiaisha Mex (Mexico) Localized Production

Keiaisha Mex Location Relative to Other Automotive Manufacturers Our Keiaisha Mex facility is located in the Castro Del Rio industrial park, along the Mexico 45D Highway, which puts Keiaisha Mex in easy driving distance of Honda, Toyota, Mazda and even Nissan and VW.

KI (Lat Kra Bang) In Thailand The KI Group has also expanded it global reach to include facility in south east asia. KI Lat Kra Bang is located in Bangkok, Thailand. This facility has both progressive and tandem stamping capabilities, as well as welding and light assembly.

KI Promotional Video for IZB

Thank you for this opportunity to introduce KI (USA) Corporation and the KI Group. www.kiusa.com