Company Overview of KI (USA) 501 Mayde Road Berea, Kentucky 40403 - - PowerPoint PPT Presentation

Company Overview of KI (USA)

501 Mayde Road Berea, Kentucky 40403 (859) 986-1420

KI (USA) Facility - Company Profile

• Date of Incorporation

November 7, 1988

• Production Start-up

August 1989

• Site Area

54 acres

• Plant Size

250,000 sq. ft.

• Number of Associates

192

• Sales for 2017

$44 Million

• Parent Company

Keiaisha Co. Ltd. (Tokyo, Japan)

• Primary Product

Metal Stamping, Forming and Welded Assemblies

• Finishes and Coatings

E-Coat Painting

KI USA is part of the Keiaisha Automotive Group. Keiaisha is a Japanese company with facilities throughout Japan and around the world.

KI Group Global Presence

Newest Location

What We Do

Manufacturer of medium size automotive engine, brake, suspension and body/trim products from steel, stainless steel, and aluminum. Powertrain Exhaust Brake Suspension Body/Trim Press Weld Paint Assy

Honda Civic

2 BOLT BODY BOOSTER 4 BOLT HOUSING BOOSTER BRACKET B, CLUTCH PIPE BRACKET A, CLUTCH PIPE POWER SEAT BRACKET (SI MODEL ONLY) STAY COMP A CONVERTER STAY COMP B COVER

Bracket A, Clutch Pipe Bracket B, Clutch Pipe Stay Comp A Converter 4 Bolt Housing Booster Power Seat Bracket (SI edition only) Stay Comp B Cover 2 Bolt Body Booster

Subaru Legacy

CROSS MBR F S C RH CROSS MBR F S C LH CROSS MBR F S R C LH CROSS MBR F S R C RH BRKT MUF B US R/L BRKT DMPR LWR US R/L REINF CRM C R/L

VW Passat, Beetle, and Jetta

KI (USA) is currently producing Trichters for the Jetta, Beetle, and Passat in North America. Production of these new parts for VW began in the fall of 2010.

Toyota Tacoma

12-316B-1-2 BRACKET PLATE 12-319B-1 UPPER PLATE 12-321C-2 UPPER PLATE

Reinf-FR Door Inr Waist Brkt FR Door Chan Left & Right Brkt RR Door Glass Stopper Stfnr RR Door Otr Brkt RR Door Chan Stfnr RR Door Otr Brkt Filler Tube C Brkt Filler Tube Protr_B Reinf-RR Door Otr Waist Brace BK Dr Upr Hinge Reinf-FR Door Otr Waist Cover RR Plate Pan Assy Oil Brkt-Purge Cont Valve Brkt Cowl Top_B Left & Right

Nissan Pathfinder Armada

Press line for blanking, stamping, and transfer operations

Metal Stamping

Metal Stamping

Internal view of a 600 metric ton press with automatic feed.

Press - Equipment Information

Press Number Press Mfg Model Number Press Tons Press Type Bolster Size (mm) Die Height (mm) Slide Height (mm) Stroke Strokes Per Minute Die Change

PR-01 Aida TMX-L2-500 500 7 Stage Transfer 3500 x 1400 800 100 360 15 - 27

Dual Bolster

PR-02 Aida PMX-L2-600 600 Progressive / BL 2450 X 1400 700 150 200 30 - 60 Single Bolster PR-03 Aida PMX-L2-300 300 Tandem 2150 x 1400 800 200 300 25 - 60

Lift Truck

PR-04 Aida TMX-L2-300 300 7 Stage Transfer 2500 x 1000 700 100 360 20 - 32

Dual Bolster

PR-06 Aida SMX-L2-300 300 Tandem 2150 x 1400 820 350 450 25 - 30

Lift Truck

PR-08 Aida TMX-L2-300 300 7 Stage Transfer 2500 x 1000 700 100 360 20 - 32

Dual Bolster

PR-10 Komatsu E2-G300-H-BM 300 Progressive / BL 2150 x 1400 800 200 300 25 - 60

Lift Truck

PR-11 Aida TMX-III-500 500 7 Stage Transfer 3600 x 1400 1000 130 510 15 - 27

Dual Bolster

PR-12 Aida TMX-111-S2-600 600 7 Stage Transfer 3600 x 1400 1000 150 510 15 - 27

Dual Bolster

PR-14 Aida NC2-250 250 7 Stage Transfer 2700 x 920 635 40 310 20 - 30

Die Cart

PR-15 Aida TMX-III-S2-600 600 7 Stage Transfer 3600 x 1400 1000 150 510 15 - 27

Dual Bolster

PR-25 Aida NC2-2000(1)E 200 Progressive / BL 3600 x 1400 1000 150 15 - 27

Dual Bolster

PR-27 Komatsu E2T600-3BM 600 7 Stage Transfer 3600 x 1400 1000 150 510 15 - 27

Dual Bolster

Fully Automated Assembly Cell

Weld & Assembly

Paint Department

E-coat Paint System

（株）啓愛社

自動車部品事業部

Engineering Process Design Draw Simulation Software (Autoform)

板減（％） シワ（割合） 割れ（割合） シワ、割れ複合表示 Wrinkling Drawability Cracking Potential Material Thinning

A Tradition of Quality and Performance

Quality Policy

Make our customer our focus. Provide continuous improvement of the quality of products and service to our customer, through empowerment of our associates.

ü Registered to IATF (Without Design). ü KI (USA) earned the Quality Masters Award from Nissan Motor Manufacturing. ü KI (USA) earned an Achievement Award from Toyota Motor Manufacturing for Quality Performance. ü KI (USA) earned the Delivery Award from CYT and NBO

Comparative Advantages

• Ability to press,

weld, paint, and assemble complete components in one facility.

• Centrally located

close to major OEM’s and their suppliers along I-75.

• Located in between

the traditional northern automotive clusters and new southern automotive clusters.

SCCH Salt Spray / Fog Chamber Contracer Computer Coordinate Measuring Machine

Quality Equipment

FAROARM

Previous Component Supply Flow to Mexican Based Customer Facilities

Until 2014, KI (USA) supplied customers with facilities in Mexico, like Nissan Mexico, VW Puebla, and Jatco Mexico, from KI USA; however, when Nissin Brake asked KI (USA) to locate a facility in Mexico, KI Group decided to locate a facility in Mexico.

Keiaisha Mex (Mexico) Localized Production

Keiaisha Mex Location Relative to Other Automotive Manufacturers

Our Keiaisha Mex facility is located in the Castro Del Rio industrial park, along the Mexico 45D Highway, which puts Keiaisha Mex in easy driving distance of Honda, Toyota, Mazda and even Nissan and VW.

KI (Lat Kra Bang) In Thailand

The KI Group has also expanded it global reach to include facility in south east asia. KI Lat Kra Bang is located in Bangkok,

• Thailand. This

facility has both progressive and tandem stamping capabilities, as well as welding and light assembly.

KI Promotional Video for IZB

Thank you for this opportunity to introduce KI (USA) Corporation and the KI Group.

www.kiusa.com