Certification and Training Class For CIPP and AIPPR Methods Training - - PowerPoint PPT Presentation
Certification and Training Class For CIPP and AIPPR Methods Training Host Sales Manager John Heisler Speaker Welcome Owner of Pipe Lining Supply Company Experience (both AIPPR and CIPP) Introduce Attendees Introduce Speaker Company
For CIPP and AIPPR Methods
Welcome and Introductions
Training Host – Sales Manager
Welcome Company Experience (both AIPPR and CIPP) Introduce Speaker
John Heisler – Speaker
Owner of Pipe Lining Supply Introduce Attendees Company Background
CIPP PROCESS HISTORY It all started in 1971 in London, England when a man named Eric Wood had a leaky pipe under his garage. To eliminate the need to dig up his entire garage floor to repair the pipe, Wood invented a cured-in-place pipe lining (CIPP) renovation method. He named the process insit u form, which derives from the Latin meaning “form in place.” On January 29, 1975, Wood applied for patent number 4009063, with the patent for cured-in-place pipe lining granted on February 22, 1977. Insituform Technologies commercialized the patent, and brought the technology to the United States shortly thereafter.
Who invented CIPP? Or what year did it get invented?
Welcome to CIPP (Cured in Place Pipe) Lateral Lining, your no-dig solution for repairing cracked broken or leaking small diameter residential and commercial service laterals. About: Increased awareness of environmental issues has put lateral repair in the spotlight due to growing concern over the protection of ground water from contamination caused by leaking residential and commercial service laterals. Maintenance concerns such as blockages and root intrusions are a major consideration for todays homeowners and property owners. Lining has been done for over 40 years and continues to grow in popularity as a no-dig solution.
Advantages of Lateral Lining: Cost-effective rehabilitation
Used in industrial, commercial and residential areas. No-Dig Solution Eliminates unpleasant
Eliminates environmental damage. Easy to use Can cover up cracks, corrosion, and leaks. Repair in a few hours.
Applications: Residential laterals. Drainage pipes from basements to the mainline sewer. Roof drainage pipes and collectors. Storm drains. Commercial floor drainage pipes. Plumbing stacks.
System Capabilities: Drainage and sewer pipes of all types from 3” to 8” diameters. Lengths of 0-300 LF and longer. Bends up to 90 degrees. All common pipe materials
Vitrified Clay Concrete Cast Iron PVC ABS
Spot repairs of joints and other structural defects Insertion of part or whole sections through clean-outs, existing manholes and floor drains. Blind ends.
Methods: Inversion System Pull in Place Preparation: CCTV inspection Cleaning Measuring diameter and length Stopping of water infiltration and bypassing flows.
Installation: Easily install through basement drains. Cleanouts. Small excavation. Curing Process: Ambient Cure (air) – takes 4-12 hours. Heat Cure – takes approximately 1 hour.
How long does an ambient cure take?
F 1216-16
Standard Practice for Rehabilitation of Existing Pipelines and Conduits by the Inversion and Curing of a Resin-Impregnated Tube
Prepared for
Addresses:
*In YOUR booklet
D-543 – Chemical Resistance D-638 –Tensile Strength of Composites D-790 – Flexural Properties of Composites (Strength & Modulus) D-903 – Peel or Strip Strength of Cured Resin D-1600 –Terminology of Plastics D-3567 – FRP (fiber reinforced polymer) D-3839 – Underground Application of FRP D-5813 –Thermoset Resins for CIPP E-797/E-797M – Practices to Measure Thickness of Composites F-412 –Terms relating to Plastic Piping NASSCO CIPP GUIDE TO INSTALLATION
From time to time you will be asked by a government agency or a design engineer to provide data or justification for installing CIPP products to their sewer systems. Many of these people have never heard of the product although it’s been in existence for over 45 years. We have prepared a Municipal Book with updated approvals from various agencies and other data that will satisfy their knowledge about the product and process. It is available on our www.pipeliningsupply.com website in the customer area.
50 years
*In YOUR booklet
What is the life span of CIPP pipe?
*In YOUR booklet
Lining material is the vehicle used to hold the resin in place during the wet out and curing process. That is it’s only job. Once cured, the resin carries the load, however how it looks, how thick it is, and the purpose of the coating on the liner. EMBOSSED SCRIM APL SUPER FLEX –THICK & THIN NEX GEN WOVO/BRAWOLINER
This section explores the various types of liner materials and where to apply the different types of liners
Quik-Pox Resins: 4 to 1 ratio Epoxy Resin – No VOC’s Polyester Resin – Cheapest but smells Vinyl Ester – Styrene Smell
Lining Materials: Finest PU coated polyester needle felt. W/Wo Scrim 3-12” diameter available Transition Liners Next Gen Liner – Navigates Bends
www.quik-pox.com - SDS
Epoxy Example + unaltered * discoloration 0 softening
*In YOUR booklet
What is the cheapest resin?
https://pipeliningsupply.co m/demand-calculator/
1. Go to https://pipeliningsupply.com/demand-calculator/ on phone
Hydraulics: CIPP Lateral Line is continuous and smooth. Improvement of over 100% of original flow (despite minimal loss of inside diameter). Tests show superior flow performance and lack of pipe connections that allow roots to penetrate. Water and Roots: Our resin with the impregnated liner results in a tight fit to prevent water penetrating. Tree roots cannot penetrate or attack the resin impregnated liner.
root intrusion
Step by Step – Quik-Shot (ASTM F-1216) Step by Step –Tank Inversion (ASTM F-1216) Step by Step – Liner Gun (ASTM F-1216) Step by Step – Pull In Place method (ASTM F1743) Heating Options To Cure Resin Faster All of these handouts are located in the customer area (under certification class) on our web site.
This section provides you with the tools necessary to install CIPP liner by the numbers
This concludes the CIPP Lateral Lining portion of class. We will now have a 15 minute break. After break we will discuss the AIPPR Coating Process.
APPLIED IN PLACE PIPE REHABILITATION (AIPPR) HISTORY
plumbing started.
plumbing.
creates a maze of pipe in the walls, ceilings and floors of buildings.
Welcome to AIPPR (Applied in Place Pipe Rehabilitation), for repairing cracked broken or leaking small diameter residential and commercial service laterals. About: Years of Use With Little Thought of Maintenance.
Cast Iron Piping Drain Clogs Long Term Issues
Advantages of Coating: Cost-effective rehabilitation
Used in industrial, commercial and residential areas. No need to tear into walls. Easy to use. Fits in small spaces. Repair in a few hours.
What does AIPPR stand for?
Applications: Roof drainage pipes and collectors. Storm drains. Residential or Commercial floor drainage pipes. Plumbing stacks. Any drain, waste and vent (DWV). Horizontal or vertical pipes. Conduits.
Quik-Coating System Capabilities:
Pump Delivery System w/ appropriate hose lengths and sizes.
1/8” hoses x 20’ for 1.25” & 1.5” ¼” hoses x 50’ for 2” through 6” 3/8” hoses x 100’ for 4” through 12”
Longer runs require larger hoses to deliver proper amounts of resin yet fit into the pipe
Challenges Of Remediation of Leaks, Scale & Missing Pipe. DWV Systems are complicated: Many different pipe diameters.
stack.
Assessment:
is KEY.
Cleaning is KEY:
just flake off.
leaves build-up.
leaves large deposits.
the jetting process causes additional problems.
Cleaning Process:
High Speed Cable Machine
pipe x 50’
We expect the cable to be high speed turning between 1800 to 3500 rpm and sheathed to allow attachment of hoses and camera cable.
Drive Head Components: Chain Knocker Sanders Whips Clutch Cables
All available in various sizes.
This is a proprietary resin formulation that is a two part 1:1 mixed resin designed for used in sewers, specifically drain, waste and vent systems.
seconds.
per coat.
A typical 4” pipe 50’ in length with turns and tie-ins will take about an hour to apply the recommended thickness to rehabilitate the pipe.
the proper mixing.
standard for the application
minimum and maximum thicknesses for different pipe diameters.
lists pipe sizes and the minimum mm thickness and maximum mm thickness for each size of pipe to be coated.
thickness does not fix the problem, other methods must be employed.
Pipe Size Minimum mm Maximum mm 1.25” 1.0 2.0 1.50” 1.1 2.2 2.00” 1.9 3.8 3.00” 2.4 4.8 4.00” 2.8 5.6 6.00” 3.3 6.6 8.0” 3.8 7.6
https://pipeliningsupply.co m/coating-resin-calculator/
1. Go to https://pipeliningsupply.com/coating-resin-calculator/ on phone or computer
What is the average cure time between each coat of Poly Urea Resin?
Extending Pipe Life for 50+ Years! Compliant with the following codes
IPC IRC UPC
Compliance with the following standards
IAPMO IGC 351-2018a
*In YOUR booklet
QUIK COATING STEP BY STEP
This guide will help the installer follow a path to successfully install the product in a drain, waste, or vent pipe, conduit, or sewer pipe.
With each process you offer or use there are questions that come up from time to time. This is good reference material for you to review Pipe Lining Supply provides a list of Q & A regarding the AIPPR process in our website www.pipeliningsupply.com >> Customer Area.
Reference Materials
Final Results
If you misapply the material to the pipe and you notice runny drips that solidified or uneven application you can easily remove the errant application with chain knockers, sanders, wire brushes, or other abrasives within a 24 hour period with ease. Extending your pipe life 50+ years.
www.pipeliningsupply.com
Log into customer section Click Customer Area tab on top Password: customer Complete presentation for reference Other great recourses available
Useful References for Customers
Hands On CIPP:
Set-Up of jobsite Cleaning the pipe Measuring length of liner. Wet out and calibration of liner thickness. Installation of liner and calibration tube. Curing Jobsite cleanup Hands On AIPPR: Set up Inspection and Cleaning Testing the resin Applying and curing resin Cleaning brushes Cleanup of jobsite and equipment
Manufacturer and Supplier To The Drain Cleaning & Plumbing Industries