C O R P O R A T E A L I G N M E N T L O G O C P F A B R I C A T I O - - PowerPoint PPT Presentation

C O R P O R A T E A L I G N M E N T L O G O

C P F A B R I C A T I O N A N D T R A D I N G L T D . C O .

Capacity (tons/year)

• Spool Works : 42,000
• Fitting Works: 12,000
• Pipe Works: ~ 150,000 (Line Pipes)

~ 60,000 (Process Pipes)

• Operational in 2002 as a Pipe Spool Shop
• Serving OG&C, Power, Construction,

Metals & Mining, Water Industries

• Now an integrated Spool, Fitting & LSAW Pipe Shop

C P F A B R I C A T I O N A N D T R A D I N G L T D . C O . L o c a t i o n

2 hrs./200 km from Istanbul

GEMLİK

RODA Port BORUSAN Port YILPORT | GEMPORT

Ports

2 km from 3 International Deep Sea Ports

C O R P O R A T E M V V

C I M T A S G R O U P A b o u t

• A subsidiary of ENKA
• Incorporated in 1973 in Turkey as a local steel fabricator now an EPFI group of 5 companies:

Gemlik, Turkey:

• Cimtas Steel,
• Cimtas Pipe Fabrication and Trading Ltd. Co.,
• Cimtas Precision Machining Industries and Trading Ltd. Co.

Kocaeli, Turkey:

• Cimtas Module and Shipyard,

Ningbo, China:

• Cimtas Ningbo Modular Skids Pipe Spools
• 3,500 people including 355 engineers
• With Activities in
• Engineering (structural, pressure vessels, piping, plant engineering)
• Fabrication (7 shops including pipe and fitting manufacturing shops,

6 in Turkey & 1 in China, over 320,000 tons/year total capacity)

• Modularization (Pre-assembled racks, Pre-assembled units)
• Installation - Structural & Mechanical & Electrical (domestic and overseas jobsites)
• Shipbuilding (power ships, barges, tankers / gas carriers)

www.cimtas.com www.cimtaspipe.com www.cimtasmachining.com www.cimtasshipyard.com www.cimtasnbo.com

C I M T A S G R O U P L o c a t i o n s

• Founded in 1957
• A group of companies composed of more than 50 subsidiaries operating in 7 major geographical

areas: CIS, Asia, Middle East, Europe, America, Africa & Turkey

• More than 514 projects in 45 countries, with historical value of $45 B
• Turnover $3 B (2018)
• Amongst the top 100 international construction contractors of the World since 1982
• Ranked #92 in ENR Top 250 International Contractors in 2019
• More than 20,000 people
• Traded publicly in Borsa Istanbul (BIST) with a Market Cap of more than $7.2 B
• Holds ISO 9001 & 14001, OHSAS 18001 and ASME Certificates
• Shares the vision & goals of its customers, adopts to their needs and to local conditions

BUSINESS LINES:

• Engineering & Construction, Power, Real Estate, Trade

C P I N T E G R A T E D P I P I N G S O L U T I O N S O n e s t o p s h o p p i n g

• Seamless Integrated Piping Solutions;

▪ LSAW Pipe & Fitting & Prefabricated Pipe Spool @ single location

• Integration asset;

▪ Continuous flow ▪ Expediting and transportation thru single source & location ▪ Shortest lead time from pipe to spool ▪ Largest manufacturing & fabrication capacity @ single location

• High flexibility, prioritized fabrication/manufacturing as per project requirements
• Lean production culture, team organization, continuous improvement
• High quality, critical to quality and best practices
• Proactive team and push/pull role

C P I N T E G R A T E D P I P I N G S O L U T I O N S

C P I N T E G R A T E D P I P I N G S O L U T I O N S W h y C i m t a s P i p e INDUSTRY STANDARD

LSAW Pipes Fittings Pipe Spools C o n v e n t i o n a l S o l u t i o n : T y p i c a l , 7 - 8 M o n t h s D e l i v e r y T i m e f r o m o r d e r t o F i r s t S p o o l Multiple: POs, Suppliers, Locations Single: PO, Supplier, Location Singular Fulfillment w/Separate Tasks: Seamless Fulfillment w/Integrated Task:  @Multiple Suppliers PO Preparations PO Placements Contacts POs Expediting Quality Inspections Customs Works  Paperwork  Multiple Transportation  Standard Execution  @Single Supplier PO Preparation PO Placement Contact PO Expediting Quality Inspections Customs Work  Integrated Paperwork  No Inter-Supplier Transportation  Seamless Execution (Industry Pioneer)

CIMTAS PIPE

I n t e g r a t e d S o l u t i o n : N e w E r a , S u b s t a n t i a l l y F a s t e r D e l i v e r y T i m e f r o m O r d e r t o F i r s t S p o o l

• Continuous and paperless production flow

@ 2 Bays of 200 & 230m (656 & 755 ft)

• 25,000 sqm fenced area (265,000 sq ft)
• 14,000 sqm covered area (160,000 sq ft)
• Yearly Manufacturing Capacity: ~ 150,000 tons

(Line Pipes) , ~ 60,000 tons (Process Pipes)

L S A W P I P E W O R K S A b o u t

• Advanced

technology with hi-tech machinery following Industry 4.0 era

• Flexible manufacturing capability of

Carbon, Alloy and Stainless Steel Pipes @ single location

• Operational since July, 2017

L S A W P I P E W O R K S P r o d u c t i o n R a n g e

Pipe Diameter : 16” – 64” (406 - 1,626 mm) Pipe Length : 6 - 12.2 m (20’ - 40’) Thickness : 8 - 70 mm (0.32” – 2.75”) Multiple production solutions for manfacturing different diameter & thickness combinations:

• JCO Bending + Post Bending + Calibration & Straightening
• JCO Bending + Post Bending + Mechanical Expander
• Edge Crimping + JCO Bending + Calibration & Straightening
• Edge Crimping + JCO Bending + Mechanical Expander

Multiple metallurgies capability:

• Carbon Steel

▪

API 5L Grades

▪

ASTM A671, A672.. Grades

• Stainless Steel

▪

ASTM A358

• High Yield Carbon Steel

▪

API 5L X Grades

• Alloy Steels

D I F F E R E N T I A T O R S

S A F E T Y & E N V I R O M E N T

• Zero Accident (Corporate HSE) Programme
• OHSAS regulation
• Risk Analysis & Lessons Learned
• 5S Programme
• LEED Gold Certified, Globally First
• Effective use of Energy

R E L I A B I L I T Y

• Preferred Partner
• Proprietary Privilege & Code of Conduct
• Sustainability
• On Time Delivery
• Least Total Installed Cost
• Effective use of Advanced Technology

E F F I C I E N C Y

• Integrated Piping Solutions (IPS)
• State-of–the–art facility
• Lean Programme & Kaizen Workshops
• Continous & Paperless Flow
• Multiple Award Winner with Proven Flexibility
• Advanced Technology & Information Systems

W O R L D C L A S S Q UA L I T Y

• High-tech Machinery
• Multi-Metallurgy Manufacturing
• Excellence in Services
• Proven Quality Assurance Systems
• Wide International Experience
• Skilled & Dynamic Personnel

Welding Expertise

• 11 EWE – European Welding Engineers
• To date;
• 2,500 WPQR/WPAR and 5,950 WPS Prepared
• +15,000 Welders Qualified

Mechanical & Metallographic Test Laboratory (ISO 17025 Certified)

• Tensile Test (including elevated temperatures)
• Bend Test
• Charpy Impact Test
• Fully Automated Micro &

Macro Hardness Test ▪ HRB-HRC-HBW-HV

• Metallographic Analysis

(Macro and Micro)

• Spectrometric Chemical Analysis
• Intergranular Corrosion Test

C E N T E R O F E X C E L L E N C E W e l d i n g , L a b o r a t o r y & T e s t i n g

L S A W P I P E W O R K S P r o d u c t i o n F l o w

• Prime supplier; unique design, engineering and production
• Globally proven industry leading technology
• 52,000 kN high capacity bending press
• Deflection compensation eliminating lower tool change

J C O F O R M I N G K e y M a c h i n e s

• Prime supplier; unique design, engineering and production
• Post bending utilizing press technology instead of rollers
• 15,000 kN capacity for bending straight edges up to wall thickness: 45 mm
• Minimized Lower Tool change

P O S T B E N D I N G K e y M a c h i n e s

• Heat Treatment possibility by two different methods:

▪ Batch Type Furnace

• Maximum temperature: 1,200˚

C

• 80 ton capacity with 2 doors & 2 cars

▪ Induction Technology

• Annealing & Normalizing by custom made (designed, engineered & produced)

high-tech induction equipment (Max. Temp.: 1,200˚ C )

H E A T T R E A T M E N T K e y M a c h i n e s

PWHT & Normalizing in Batch Type Furnace Induction Technology

• Unique design, multi-purpose forming press
• 35,000 kN high capacity
• Multi-purpose functionality for:

▪ Calibration (for roundness) ▪ Straightening (for banana form) ▪ Crimping (for pre-bending)

C A L I B R A T I O N A N D C R I M P I N G K e y M a c h i n e s

Calibration Function Crimping Function Straightening Function

F U L L B O D Y M E C H A N I C A L E X P A N D E R K e y M a c h i n e s

• Globally proven, prime supplier
• Full body length up to 12 m
• Including pre-wash and post-wash systems
• Main cylinder of maximum 1,500 tf
• Fully automatic controlled
• Quick changing tool system

• Globally proven industry leading technology
• Latest phased array technology
• Meeting the demanding industry requirements

U L T R A S O N I C T E S T I N G Ke y M a c h i n e s

• Laser Seam Tracking
• Sector scan to optimize the angle of

incidence and focus length

• Multiple probes based on wall thickness for

weld zone

• Digital Radiography allowing real time inspection
• YXLON MG 450/4.5 technology
• 450 kVA power to cover complete thickness range

R A D I O G R A P H I C T E S T I N G K e y M a c h i n e s

• 350 bar maximum testing pressure
• 30,000 kN maximum pressing force
• Moving head and custom engineered air exhausting system

H Y D R O S T A T I C T E S T I N G Ke y M a c h i n e s

• Unique design with multi-measurement

purpose

• In-line and Autonomous Pipe

Measurement System

• Measurement of;
• Real time & on-line data

integrated with Plant ERP System

• High-end Laser Technology
• Data Analysis, Quality Conformance and 3D

Monitoring Software pursuing the International Standards (API, ASTM, etc.)

3 D M e a s u r i n g S y s t e m K e y M a c h i n e s

▪ Diameter ▪ Shape ▪ Length ▪ Straightness and Weld Bead

I n - H o u s e B l a s t i n g & C o a t i n g L S A W P I P E W O R K S

In House Capabilities

• Multi-Layer Epoxy Lining & Coating
• Polyurethane Lining & Coating
• 3 humidity & temperature controlled coating

bays with total 4,860 sqm closed area

• Automated

internal & external blasting machines

• 7 manual blasting cabinets
• Coating capacity of 20,000 sqm per month

S u b - C o n t r a c t i n g C o a t i n g & L i n i n g L S A W P I P E W O R K S

Partnering with BORUSAN Group;

• Over 25 years business relationship & partnering
• Partnering Outlooks with:
• Borusan Port – Loading & Unloading & Storage
• Borusan Logistics – Freight Forwarding & Logistics
• Borusan Mannesmann – Coating & Lining

Single & Easy Route (2 km); Cimtas > Borusan Mannesmann > Borusan Port

S u b - C o n t r a c t i n g C o a t i n g & L i n i n g Borusan Mannesmann Boru Capabilities

• Range

▪ Length: 6 – 24 m (20’ – 80’) ▪ Diameter: 20" – 120" (508 – 3,048 mm) ▪ Capacity: 3,000 sqm/shift

L S A W P I P E W O R K S

• Quality; Certification & Standards

▪ Dual Layer Abrasion Resistant FBE OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213 ▪ FBE (Fusion Bonded Epoxy) OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213 ▪ Polyethylene OD Coating: DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1 ▪ Polypropylene OD Coating: DIN 30678, NF A 49-711, EN ISO 21809-1 ▪ Flow Coat Epoxy ID Coating: API RP 5L2, EN 10301 ▪ Epoxy ID Coating: AWWA C 210 Type OD ID

Fusion Bonded Epoxy (FBE) Dual Layer FBE (ARO) Epoxy 3 Layer Polyetyhlene (3LPE) 3 Layer Polypropylene (3LPP) Cement

• Coating & Lining Scope

L S A W P I P E W O R K S S u b - C o n t r a c t i n g C o a t i n g & L i n i n g Other Coating & Lining Sub-Contractors

• 4 sub-contractors located in Turkey
• Proven experience
• Coating & Lining Scope

Type OD ID

Epoxy Polyurethane (PU) Concrete Weight Coating (CWC) Insulating Foam Fusion Bonded Epoxy (FBE) Dual Layer FBE (ARO) 3 Layer Polyetyhlene (3LPE) 3 Layer Polypropylene (3LPP) Cement

• Logistics & Proximity

L S A W P I P E R E F E R E N C E S

C I M T A S P I P E G R O U P B U S I N E S S R E F E R E N C E S

C P F A B R I C A T I O N A N D T R A D I N G L T D . C O . C e r t i f i c a t e s

C P F A B R I C A T I O N A N D T R A D I N G L T D . C O . A w a r d s