C O R P O R A T E A L I G N M E N T L O G O
C P F A B R I C A T I O N A N D T R A D I N G L T D . C O . • Capacity (tons/year) Operational in 2002 as a Pipe Spool Shop • Spool Works : 42,000 • Now an integrated Spool, Fitting & LSAW Pipe Shop • • Fitting Works: 12,000 Serving OG&C, Power, Construction, Metals & Mining, Water Industries • Pipe Works: ~ 150,000 (Line Pipes) ~ 60,000 (Process Pipes)
C P F A B R I C A T I O N A N D T R A D I N G L T D . C O . L o c a t i o n 2 hrs./200 km from Istanbul GEMLİK YILPORT | GEMPORT BORUSAN Port RODA Port 2 km from 3 International Deep Sea Ports Ports
C O R P O R A T E M V V
C I M T A S G R O U P A b o u t • A subsidiary of ENKA • Incorporated in 1973 in Turkey as a local steel fabricator now an EPFI group of 5 companies: Gemlik, Turkey: www.cimtas.com • Cimtas Steel, www.cimtaspipe.com • Cimtas Pipe Fabrication and Trading Ltd. Co., www.cimtasmachining.com • Cimtas Precision Machining Industries and Trading Ltd. Co. Kocaeli, Turkey: www.cimtasshipyard.com • Cimtas Module and Shipyard, Ningbo, China: www.cimtasnbo.com • Cimtas Ningbo Modular Skids Pipe Spools • 3,500 people including 355 engineers • With Activities in • Engineering (structural, pressure vessels, piping, plant engineering) • Fabrication (7 shops including pipe and fitting manufacturing shops, 6 in Turkey & 1 in China, over 320,000 tons/year total capacity) • Modularization (Pre-assembled racks, Pre-assembled units) • Installation - Structural & Mechanical & Electrical (domestic and overseas jobsites) • Shipbuilding (power ships, barges, tankers / gas carriers)
C I M T A S G R O U P L o c a t i o n s
• Founded in 1957 • A group of companies composed of more than 50 subsidiaries operating in 7 major geographical areas: CIS, Asia, Middle East, Europe, America, Africa & Turkey • More than 514 projects in 45 countries, with historical value of $45 B • Turnover $3 B (2018) • Amongst the top 100 international construction contractors of the World since 1982 • Ranked #92 in ENR Top 250 International Contractors in 2019 • More than 20,000 people • Traded publicly in Borsa Istanbul (BIST) with a Market Cap of more than $7.2 B • Holds ISO 9001 & 14001, OHSAS 18001 and ASME Certificates • Shares the vision & goals of its customers, adopts to their needs and to local conditions BUSINESS LINES: • Engineering & Construction, Power, Real Estate, Trade
C P I N T E G R A T E D P I P I N G S O L U T I O N S O n e s t o p s h o p p i n g
C P I N T E G R A T E D P I P I N G S O L U T I O N S • Seamless Integrated Piping Solutions; ▪ LSAW Pipe & Fitting & Prefabricated Pipe Spool @ single location • Integration asset; ▪ Continuous flow ▪ Expediting and transportation thru single source & location ▪ Shortest lead time from pipe to spool ▪ Largest manufacturing & fabrication capacity @ single location • High flexibility, prioritized fabrication/manufacturing as per project requirements • Lean production culture, team organization, continuous improvement • High quality, critical to quality and best practices • Proactive team and push/pull role
C P I N T E G R A T E D P I P I N G S O L U T I O N S W h y C i m t a s P i p e LSAW Pipes Fittings Pipe Spools INDUSTRY STANDARD CIMTAS PIPE I n t e g r a t e d S o l u t i o n : N e w E r a , C o n v e n t i o n a l S o l u t i o n : T y p i c a l , S u b s t a n t i a l l y F a s t e r D e l i v e r y T i m e 7 - 8 M o n t h s D e l i v e r y T i m e f r o m O r d e r t o F i r s t S p o o l f r o m o r d e r t o F i r s t S p o o l Multiple: POs, Suppliers, Locations Single: PO, Supplier, Location Singular Fulfillment w/Separate Tasks: Seamless Fulfillment w/Integrated Task: @Single Supplier @Multiple Suppliers PO Preparation PO Preparations PO Placement PO Placements Contact Contacts PO Expediting POs Expediting Quality Inspections Quality Inspections Customs Work Customs Works Integrated Paperwork Paperwork No Inter-Supplier Transportation Multiple Transportation Seamless Execution Standard Execution (Industry Pioneer)
L S A W P I P E W O R K S A b o u t • Continuous and paperless production flow • Advanced technology with hi-tech @ 2 Bays of 200 & 230m (656 & 755 ft) machinery following Industry 4.0 era • Flexible manufacturing capability of • 25,000 sqm fenced area (265,000 sq ft) Carbon, Alloy and Stainless Steel Pipes • 14,000 sqm covered area (160,000 sq ft) @ single location • Yearly Manufacturing Capacity: ~ 150,000 tons • Operational since July, 2017 (Line Pipes) , ~ 60,000 tons (Process Pipes)
L S A W P I P E W O R K S P r o d u c t i o n R a n g e Pipe Diameter : 16” – 64” (406 - 1,626 mm) Pipe Length : 6 - 12.2 m (20’ - 40’) Thickness : 8 - 70 mm (0.3 2” – 2. 75” ) Multiple metallurgies capability: Multiple production solutions for manfacturing • Carbon Steel different diameter & thickness combinations: ▪ API 5L Grades • JCO Bending + Post Bending + Calibration & Straightening ASTM A671, A672.. Grades ▪ • JCO Bending + Post Bending + Mechanical Expander • Stainless Steel ASTM A358 ▪ • Edge Crimping + JCO Bending + Calibration & Straightening • High Yield Carbon Steel • Edge Crimping + JCO Bending + Mechanical Expander ▪ API 5L X Grades • Alloy Steels
D I F F E R E N T I A T O R S S A F E T Y & E N V I R O M E N T R E L I A B I L I T Y • • Zero Accident (Corporate HSE) Programme Preferred Partner • • OHSAS regulation Proprietary Privilege & Code of Conduct • • Risk Analysis & Lessons Learned Sustainability • • 5S Programme On Time Delivery • • LEED Gold Certified, Globally First Least Total Installed Cost • • Effective use of Energy Effective use of Advanced Technology W O R L D C L A S S Q UA L I T Y E F F I C I E N C Y • I ntegrated P iping S olutions (IPS) • High-tech Machinery • State-of – the – art facility • Multi-Metallurgy Manufacturing • Lean Programme & Kaizen Workshops • Excellence in Services • Continous & Paperless Flow • Proven Quality Assurance Systems • Multiple Award Winner with Proven Flexibility • Wide International Experience • Advanced Technology & Information Systems • Skilled & Dynamic Personnel
C E N T E R O F E X C E L L E N C E W e l d i n g , L a b o r a t o r y & T e s t i n g Welding Expertise • 11 EWE – European Welding Engineers • To date; • 2,500 WPQR/WPAR and 5,950 WPS Prepared • +15,000 Welders Qualified Mechanical & Metallographic Test Laboratory (ISO 17025 Certified) • Tensile Test (including elevated temperatures) • Bend Test • Charpy Impact Test • Fully Automated Micro & Macro Hardness Test ▪ HRB-HRC-HBW-HV • Metallographic Analysis (Macro and Micro) • Spectrometric Chemical Analysis • Intergranular Corrosion Test
L S A W P I P E W O R K S P r o d u c t i o n F l o w
J C O F O R M I N G K e y M a c h i n e s • Prime supplier; unique design, engineering and production • Globally proven industry leading technology • 52,000 kN high capacity bending press • Deflection compensation eliminating lower tool change
P O S T B E N D I N G K e y M a c h i n e s • Prime supplier; unique design, engineering and production • Post bending utilizing press technology instead of rollers • 15,000 kN capacity for bending straight edges up to wall thickness: 45 mm • Minimized Lower Tool change
H E A T T R E A T M E N T K e y M a c h i n e s • Heat Treatment possibility by two different methods: ▪ Batch Type Furnace • Maximum temperature: 1,200˚ C • 80 ton capacity with 2 doors & 2 cars ▪ Induction Technology • Annealing & Normalizing by custom made (designed, engineered & produced) high-tech induction equipment (Max. Temp.: 1,200˚ C ) PWHT & Normalizing in Batch Type Furnace Induction Technology
C A L I B R A T I O N A N D C R I M P I N G K e y M a c h i n e s • Unique design, multi-purpose forming press • 35,000 kN high capacity • Multi-purpose functionality for: ▪ Calibration (for roundness) ▪ Straightening (for banana form) ▪ Crimping (for pre-bending) Calibration Function Straightening Crimping Function Function
F U L L B O D Y M E C H A N I C A L E X P A N D E R K e y M a c h i n e s • Globally proven, prime supplier • Full body length up to 12 m • Including pre-wash and post-wash systems • Main cylinder of maximum 1,500 tf • Fully automatic controlled • Quick changing tool system
U L T R A S O N I C T E S T I N G Ke y M a c h i n e s • Globally proven industry leading technology • Latest phased array technology • Meeting the demanding industry requirements • Laser Seam Tracking • Sector scan to optimize the angle of incidence and focus length • Multiple probes based on wall thickness for weld zone
R A D I O G R A P H I C T E S T I N G K e y M a c h i n e s • Digital Radiography allowing real time inspection • YXLON MG 450/4.5 technology • 450 kVA power to cover complete thickness range
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