E n g i n e e r i n g a Better World
ABOUT ACE CONSULTING & ENGINEERING
Vision We have dedicated our energy and resources to become the first choice and trusted partners of our customers. To excel in Project Engineering for Air Pollution Control Systems, Coke Ovens and Byproduct Plants, Regenerative Air Preheaters and Heavy and Medium Fabrications, partnering with core sector industries and OEM’s, with continuous year-on-year growth in quality and revenue .
INNOVATIVE PARTNERSHIP
About us IMECO • Serving the industry for over 4 decades since 1975 • Products and Services for Steel, Cement, Paper, Metallurgical industries and Power Industries with turnkey solutions • Railways • Exporting to over 10 countries in 4 continents • World class manufacturing facility located in Eastern Part of India
Industries Served Paper Power Steel Cement Fertiliser Petrochemical Smelter Railways s Construction Automobile Vineries Others
Ma nufa c turing F a c ility
Pro je c t Divisio n I ntro duc tio n
Providing Turnkey Solutions in following fields : Air Pollution Control Coke Oven & By-Product Plant Regenerative Air Preheaters Manufacturing
Air Po llutio n Co ntro l Syste ms
INDUSTRY CPCB SPCB SOCITY Systems & Equipment Supplier Emission Norm • Power Generation - 150mg/Nm 3 50mg/Nm 3 30mg/Nm 3 • Iron and Steel - 450mg/Nm 3 50mg/Nm 3 • Cement Industry - 150mg/Nm 3 50mg/Nm 3 • Pulp and Paper - 250mg/Nm 3 50mg/Nm 3 • Smelters - 150mg/Nm 3 50mg/Nm 3
Air Po llutio n Co ntro l Syste ms Systems and Products Air Pollution Control Systems with Electrostatic Precipitator Pulse Jet Fabric Filter Reverse Air Bag house Multi Cyclone/Cyclone Separator Scrubber
Air Po llutio n Co ntro l Syste ms APPLICATIONS FOR ELECTOSTATIC PRECIPIT ATORS Coal fired boilers Production plants for cement and gypsum (Kiln & Raw Mill, Clinker Cooler, Cement and Coal Mills) Refuse and sludge incinerators Gas Producer plants Iron and steel production plants(ore dressing, convertors, blast furnaces, Sinter plants- Waste Gas & De-dusting, Ladle Furnace Production plants in the non-ferrous, chemical and pulp & paper industry Sponge Iron Plants Burning wood waste
Air Po llutio n Co ntro l Syste ms Portfolio of Services Condition Analysis Manufacture and Revamping, Rebuilding and for Improvement Supply of Internals Up gradation on EPC basis Manufacture and Greenfield Projects Annual Maintenance Supply of Externals
Air Po llutio n Co ntro l Syste ms Portfolio of Services Improvement analysis of systems and Health assessment of Air Pollution Control equipment in operation. -Inspection of ESP Internals and Controllers -Inspection of Fabric Filters and Controllers -Proposal for Operational Improvement of Equipment and Systems with Hardware Condition Analysis -Augmentation of Control Techniques for Improvement
Air Pollution Control Systems Portfolio of Services COMPONENTS FOR ELECTROSTATIC PRECIPITATORS COLLECTING ELECTRODE EMITTING ELECTRODE Manufacture and SHOCK BAR Supply of ESP RAPPING HAMMERS Components RAPPING DRIVE SHAFTS PLAIN BEARING EMITTING FRAME WORK COLLECTING SUSPENSION ARRANGEMENT SUPPORT INSULATOR SHAFT & BUSHING INSULATORS GAS DISTRIBUTION SCEENS HOPPER BAFFEL SCREENS
Air Po llutio n Co ntro l Portfolio of Services Syste ms ELECTROSTATIC PRECIPETATOR INSULATOR COMPONENTS MECHANICAL STRENGTH l ELECTRICAL and ABRASION RESISTANCE Manufacture and Supply of ESP Components IMECO Overseas Pvt. Ltd. High-purity alumina ceramic Insulators for ESP of • any make with greater mechanical strength and better electrical and chemical resistance properties than electrical-grade porcelain Insulators are long-lasting and cost-effective even • if at high ESP operating temperature
Portfolio of Services Air Pollution Control Systems Collecting Electrode • straight round wires • twisted pairs of wires • barbed discharge wires • rigid masts • rigid frames • rigid spiked pipes • spiral wires Insulators Emitting & Collecting System Internal Rapping Components
Portfolio of Services Air Pollution Control Systems Manufacture and Supply of ESP & Components INLET GAS DISTRIBUTION ARRANGEMENT
Portfolio of Services Air Po llutio n Co ntro l Syste ms CFD Analysis & Gas Distribution Test of ESP Physical scale model measurements and CFD analysis for gas velocity profiles and pressure drops determination are being conducted upon customer requirement Gas distribution test prior commissioning
Air Po llutio n Co ntro l Syste ms Portfolio of Services COMPONE NT S F OR F ABRRI C F I L T E R BAG CAGES FILTER BAGS ( Polypropylene, Manufacture and Polyacrylonitrile, Polyester, PPS & PTFE ) Supply of Fabric BAG HOLDING PLATE Filter & NOZZLE PIPES Components INLET , OUTLET & REVERSE AIR DAMPER PULSEVALVE & CONTROLLER GAS DISTRIBUTIONARRANGEMENT
L ist o f OE M Ba g Ma nufa c ture rs: Portfolio of Services Air Po llutio n Co ntro l Syste ms BAG MATERIALS: Polypropylene Polyacrylnitrile Polyester, PPS, PTFE, Nomex & Glass Fibre Bag Cage Bag Cloth Suppliers •Carter-Day & Filter Bag Cage •Draco Fuller Manufacture and •Donaldson Bag •Dustex Supply •BHA •Torit •Dusty / Dustless of Fabric Filter Construction Materials/ Finishes •Flex-Kleen •Staclean Components Top Bottom Wire •Precisionaire • Mikro Air Rolled Welded Carbon Zinc 10 • Flo-Tronics Flange Pan Steel Coated • Norblo 304 • Parsons Split Rolled Crimped Epoxy 12 Stainless • Process Systems Collar Pan Coated • Standard Filter Steel • Aero Pulse 306 Split Ring Wire • Gore 20 Stainless • Midwesco Collar Formed Steel • Aeropulse • Parker Hannifin • United Air Specialists Pulse Valve Venturi 3,4,5 & 6 • BWF (standard) mm wire • Testori Make: ASCO, MANIK 150-200 Pulse mm ring spacing Controller
Air Pollution Control Systems Portfolio of Services Total Solution with Electrostatic Precipitator ( Dry & Wet ) Fabric Filter ( Pulse Jet & Low Ratio Bag House ) Scrubber Cyclone & Multi-Cyclone Mechanical Dust Conveying and Dust Storing Systems Revamping, Rebuilding and Up gradation on EPC basis
Air Pollution Control Systems Portfolio of Services Manufacture and Supply of ESP & FF Components
Air Pollution Control Systems Portfolio of Services Annual Maintenance Contract of Air Pollution Control equipment in operation for Annual Maintenance smooth running of plant and energy conservation
Coke Oven & By-product Plant
Coke Oven & By-products Portfolio of Services Supervision / Field Execution Turnkey projects in Manufacture of Equipment Construction of Batteries By-product Plants and Spares for Batteries Hot and Cold Repairs Fabrication and Supply of Nursing and Technological Structures Maintenance Activities
Coke Oven & By-products Strengths • Imeco possesses intellectual properties and credentials for promoting and executing orders in Coke Ovens and By-product Plants • Imeco’s team includes highly experienced experts and engineers specializing in the field of Coke Ovens and By-product Plant.
Regenerative Air Preheaters
Regenerative Air Preheaters Portfolio of Services Air Preheater Seals, Sector Regenerative Speed Reducer Gear Plates, Pinion, Rotor, Post Air Preheater Baskets Box and Spares etc. Air Preheater Blocks Field Execution – Erection Up gradation and Commissioning of Air Preheaters
Regenerative Air Preheaters Our Expertise • Largest Private Sector Manufacturer of APH Baskets in India • In 2000, Imeco commenced export activities and presently caters to over 10 countries in 4 continents. • World class Quality Assurance System and Production base accredited by Lloyds. • Design and Drawing facility backed with after-sales.
Air Preheaters Heating Elements • Heating Elements for Air Preheater of all leading designs in theWorld. • Thickness ranges from 0.45 mm to 1.60 mm and depths up to 1500 mm. • Equipped to supply Double Undulated (DU), Notched Flat (NF), Corrugated Undulated (CU), Corrugated Flat (CF), FNC etc. profiles. • MOC: Carbon Steel, Corten Steel,Water Dew Point Resistant Steel, Stainless Steel and Enamel Steel.
Regenerative Air Preheaters Standard Profiles of Heating Element
Production Flowchart
Manufacturing
Manufacturing Portfolio of Services Internals for Externals for Electrostatic Air Preheater internals Electrostatic Precipitators Precipitators. and externals Tanks and Vessels Technological Ducts Structures
Manufacturing
Quality Commitment Stringent quality systems that surpass client specifications. • ISO 9001:2008Quality Management Systems • Raw Materials sourced from reputed manufacturers. • Test check of the Materials carried out in-house as well as with independentTest Laboratories. • Third party inspection option for customers • Quality Assurance Plan before start of manufacture. • ERP system in place
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