Better World ABOUT ACE CONSULTING & ENGINEERING Vision We have - - PowerPoint PPT Presentation

E n g i n e e r i n g a

Better World

ABOUT ACE CONSULTING & ENGINEERING

Vision

We have dedicated our energy and resources to become the first choice and trusted partners of our customers. To excel in Project Engineering for Air Pollution Control Systems, Coke Ovens and Byproduct Plants, Regenerative Air Preheaters and Heavy and Medium Fabrications, partnering with core sector industries and OEM’s, with continuous year-on-year growth in quality and revenue.

INNOVATIVE PARTNERSHIP

About us IMECO

• Serving the industry for over 4 decades since 1975
• Products and Services for Steel, Cement, Paper,

Metallurgical industries and Power Industries with turnkey solutions

• Railways
• Exporting to over 10 countries in 4 continents
• World class manufacturing facility located in Eastern Part of

India

Industries Served

Cement Paper Power Fertiliser Petrochemical s Steel Smelter Railways Construction Automobile Vineries Others

Ma nufa c turing F a c ility

Pro je c t Divisio n I ntro duc tio n

Air Pollution Control Coke Oven & By-Product Plant Regenerative Air Preheaters Manufacturing Providing Turnkey Solutions in following fields :

Air Po llutio n Co ntro l Syste ms

• Power Generation - 150mg/Nm 3

50mg/Nm 3 30mg/Nm 3

• Iron and Steel - 450mg/Nm 3

50mg/Nm 3

• Cement Industry - 150mg/Nm 3

50mg/Nm 3

• Pulp and Paper - 250mg/Nm 3

50mg/Nm 3

• Smelters - 150mg/Nm 3

50mg/Nm 3

Emission Norm CPCB

SOCITY

SPCB INDUSTRY Systems & Equipment Supplier

Air Po llutio n Co ntro l Syste ms

Systems and Products

Air Pollution Control Systems with

• Electrostatic Precipitator
• Pulse Jet Fabric Filter
• Reverse Air Bag house
• Multi Cyclone/Cyclone Separator
• Scrubber

Air Po llutio n Co ntro l Syste ms

APPLICATIONS FOR ELECTOSTATIC PRECIPITATORS

• Coal fired boilers
• Production plants for cement and gypsum

(Kiln & Raw Mill, Clinker Cooler, Cement and Coal Mills)

• Refuse and sludge incinerators
• Gas Producer plants
• Iron and steel production plants(ore

dressing, convertors, blast furnaces, Sinter plants- Waste Gas & De-dusting, Ladle Furnace

• Production plants in the

non-ferrous, chemical and pulp & paper industry

• Sponge Iron Plants
• Burning wood waste

Air Po llutio n Co ntro l Syste ms

Manufacture and Supply of Externals Condition Analysis for Improvement Greenfield Projects

Portfolio of Services

Manufacture and Supply of Internals Revamping, Rebuilding and Up gradation on EPC basis Annual Maintenance

Air Po llutio n Co ntro l Syste ms

Portfolio of Services

Condition Analysis for Improvement Improvement analysis of systems and Health assessment of Air Pollution Control equipment in operation.

• Inspection of ESP Internals and Controllers
• Inspection of Fabric Filters and Controllers
• Proposal for Operational Improvement of

Equipment and Systems with Hardware

• Augmentation of Control Techniques

Air Pollution Control Systems

Portfolio of Services

Manufacture and Supply of ESP Components COMPONENTS FOR ELECTROSTATIC PRECIPITATORS

COLLECTING ELECTRODE EMITTING ELECTRODE SHOCK BAR RAPPING HAMMERS RAPPING DRIVE SHAFTS PLAIN BEARING EMITTING FRAME WORK COLLECTING SUSPENSION ARRANGEMENT SUPPORT INSULATOR SHAFT & BUSHING INSULATORS GAS DISTRIBUTION SCEENS HOPPER BAFFEL SCREENS

IMECO Overseas Pvt. Ltd.

• High-purity alumina ceramic Insulators for ESP of

any make with greater mechanical strength and better electrical and chemical resistance properties than electrical-grade porcelain

• Insulators are long-lasting and cost-effective even

if at high ESP operating temperature

ELECTROSTATIC PRECIPETATOR INSULATOR COMPONENTS MECHANICAL STRENGTH l ELECTRICAL and ABRASION RESISTANCE

Air Po llutio n Co ntro l Syste ms

Portfolio of Services

Manufacture and Supply of ESP Components

Air Pollution Control Systems

Portfolio of Services

Collecting Electrode Emitting & Collecting System Insulators

• straight round wires
• twisted pairs of wires
• barbed discharge wires
• rigid masts
• rigid frames
• rigid spiked pipes
• spiral wires

Internal Rapping Components

INLET GAS DISTRIBUTION ARRANGEMENT

Air Pollution Control Systems

Portfolio of Services

Manufacture and Supply of ESP & Components

• Physical scale model measurements and

CFD analysis for gas velocity profiles and pressure drops determination are being conducted upon customer requirement

• Gas distribution test prior commissioning

Portfolio of Services

Air Po llutio n Co ntro l Syste ms

CFD Analysis & Gas Distribution Test of ESP

Air Po llutio n Co ntro l Syste ms

Portfolio of Services

Manufacture and Supply of Fabric Filter & Components

COMPONE NT S F OR F ABRRI C F I L T E R

BAG CAGES FILTER BAGS (Polypropylene,

Polyacrylonitrile, Polyester, PPS & PTFE)

BAG HOLDING PLATE NOZZLE PIPES INLET , OUTLET & REVERSE AIR DAMPER PULSEVALVE & CONTROLLER GAS DISTRIBUTIONARRANGEMENT

Air Po llutio n Co ntro l Syste ms

Portfolio of Services

Manufacture and Supply

• f Fabric Filter

Components

Construction

Materials/ Finishes Top Bottom Wire

Rolled Flange Welded Pan 10 Carbon Steel Zinc Coated Split Rolled Collar Crimped Pan 12 304 Stainless Steel Epoxy Coated Split Ring Collar Wire Formed 20 306 Stainless Steel Venturi (standard) 3,4,5 & 6 mm wire 150-200 mm ring spacing

Bag Cage Bag Cage & Filter Bag

L ist o f OE M Ba g Ma nufa c ture rs:

BAG MATERIALS:

Polypropylene Polyacrylnitrile Polyester, PPS, PTFE, Nomex & Glass Fibre

Bag Cloth Suppliers

• Carter-Day
• Draco Fuller
• Donaldson
• Dustex
• BHA
• Torit
• Dusty / Dustless
• Flex-Kleen
• Staclean
• Precisionaire
• Mikro Air
• Flo-Tronics
• Norblo
• Parsons
• Process Systems
• Standard Filter
• Aero Pulse
• Gore
• Midwesco
• Aeropulse
• Parker Hannifin
• United Air Specialists
• BWF
• Testori

Pulse Valve

Make: ASCO, MANIK

Pulse Controller

Air Pollution Control Systems

Portfolio of Services

Revamping, Rebuilding and Up gradation on EPC basis

Total Solution with

• Electrostatic Precipitator ( Dry & Wet )
• Fabric Filter ( Pulse Jet & Low Ratio Bag House )
• Scrubber
• Cyclone & Multi-Cyclone
• Mechanical Dust Conveying and Dust Storing Systems

Air Pollution Control Systems

Portfolio of Services

Manufacture and Supply of ESP & FF Components

Air Pollution Control Systems

Portfolio of Services

Annual Maintenance

Annual Maintenance Contract

• f

Air Pollution Control equipment in operation for smooth running

• f

plant and energy conservation

Coke Oven & By-product Plant

Coke Oven & By-products Turnkey projects in By-product Plants Supervision / Field Execution Construction of Batteries

Portfolio of Services

Fabrication and Supply of Technological Structures Hot and Cold Repairs Nursing and Maintenance Activities Manufacture of Equipment and Spares for Batteries

Strengths

• Imeco

possesses intellectual properties and credentials for promoting and executing orders in Coke Ovens and By-product Plants

• Imeco’s team includes highly experienced experts

and engineers specializing in the field of Coke Ovens and By-product Plant.

Coke Oven & By-products

Regenerative Air Preheaters

Regenerative Air Preheaters

Portfolio of Services

Speed Reducer Gear Box and Spares Air Preheater Seals, Sector Plates, Pinion, Rotor, Post etc. Regenerative Air Preheater Baskets Air Preheater Blocks Field Execution – Erection and Commissioning Up gradation

• f Air Preheaters

Our Expertise

• Largest Private Sector Manufacturer of APH Baskets in

India

• In 2000, Imeco commenced export activities and

presently caters to over 10 countries in 4 continents.

• World class Quality Assurance System and Production

base accredited by Lloyds.

• Design and Drawing facility backed with after-sales.

Regenerative Air Preheaters

Heating Elements

Air Preheaters

• Heating Elements for Air Preheater of all leading

designs in theWorld.

• Thickness ranges from 0.45 mm to 1.60 mm and

depths up to 1500 mm.

• Equipped to supply Double Undulated (DU),

Notched Flat (NF), Corrugated Undulated (CU), Corrugated Flat (CF), FNC etc. profiles.

• MOC: Carbon Steel, Corten Steel,Water Dew Point

Resistant Steel, Stainless Steel and Enamel Steel.

Standard Profiles of Heating Element

Regenerative Air Preheaters

Production Flowchart

Manufacturing

Manufacturing

Portfolio of Services

Air Preheater internals and externals Externals for Electrostatic Precipitators. Internals for Electrostatic Precipitators Tanks and Vessels Technological Structures Ducts

Manufacturing

Quality Commitment

Stringent quality systems that surpass client specifications.

• ISO 9001:2008Quality Management Systems
• Raw Materials sourced from reputed manufacturers.
• Test check of the Materials carried out in-house as well as

with independentTest Laboratories.

• Third party inspection option for customers
• Quality Assurance Plan before start of manufacture.
• ERP system in place

Contact Us

IMECO Corporate Office: IMECO Limited, IMECO Overseas Private Limited 50/C, Block ‘C’, New Alipore, Kolkata 700 053, West Bengal, India Ph: + 91 33 40012838, Fax: + 91 33 40608217 E-Mail: info@imecolimited.com ACE Corporate Office: Ace Consulting & Engineering 1062 Barnes Rd., Suite 208 Wallingford, CT 06492 USA Ph: 203-514-7338, Fax: 203-886-1171 E-Mail: info@ace-us.net

Thank You