Altivar 1260 Medium-voltage drive for pump, fan, and compressor - - PowerPoint PPT Presentation

Altivar 1260

Medium-voltage drive for pump, fan, and compressor applications

Document #: 0140BR1601

We are the global specialist in energy management.TM

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$27.5 billion

revenue (FY 2014)

43%

• f revenue in new

economies (FY 2013)

170,000

employees in 100+ countries

4 – 5 %

• f sales dedicated to R&D

19% 25% 28% 28% ROW NA AP W EUR

2014 revenues by region

14% 21% 22% 43%

Buildings Industry Infrastructure IT

2014 revenues by business

A large company with a balanced global footprint and a commitment to sustainability. We answer critical business needs with a unique value proposition and unmatched customer experience. We are

Global Innovative A solution provider Green Reliable

Complete range of AC drives and drive systems

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AltivarTM Process

Introducing the Altivar 1260 MV drive

Altivar Plus

Target segments and applications

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Water applications

• Influent and effluent pumps
• High-service pumps
• Desalination pumps
• Booster pumps
• Water suction pumps
• Secondary clean water pumps
• Water supply pumps

Oil and gas applications

• Electric submersible pumps
• Reciprocating and centrifugal

compressors

• Pipeline, booster,

and unloading pumps

• Water injection pumps
• Feed pumps

Mining and metal applications

• Furnace fans
• Hydro-transport pumps
• Conveyors
• Quenching pumps
• Dust collection fans
• Induced draft fans
• Mine ventilation fans
• Slurry pumps

Power generation applications

• Induced and forced-draft

boiler fans

• Reactor recirculation pumps
• Feed water, cooling, circulation, and

condensate pumps

• Dust collection fans

A proven, scalable, modular architecture …

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External view

Control converter unit

• Regulation
• Communication
• Integrated PLC (CoDeSys)
• Web application

Other quality components

• Relays/breakers
• Ground detection meter
• UPS
• HMI (on door)

Incoming cabinet Power cabinet Energy management

• DC bus grounding switch
• Kirk key interlocks

Efficient cooling

• Multispeed fan
• Air input filters

High quality enclosure

• Door-in-door

LV compartment

• Front-access design

Powerful protective, communication, and control functionalities Close-coupled

• r separate transformer

Altivar 1260 air cooled, 700 – 6,500 HP, 4.16 kV

Shown without rectifier transformer

Configurable, high-performance design …

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Internal view

Motor-friendly waveform

• Standard sine wave
• utput filter (optional

dv/dt filter shown)

Flexible cable entry

• Top entry is optional

Condensation prevention

Shown without rectifier transformer

Easily accessible terminations Local HMI user interface Power management module Grid-friendly 24/36-pulse rectifier Pre-charge module DC link copper bus DC grounding switch Low component count inverter

• Slide out modules
• 6,500 V IGBTs

Front accessible

Introducing the Altivar 1260

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Simple, high-quality design

• Modular and scalable architecture
• Flexibility for multiple options and

configurations, including multi-motor

• Powerful CPU with imbedded PLC
• Robust quality and testing programs
• Quickly adapts to new or retrofit situations
• Single voltage auxiliary power feed
• High-quality enclosure
• Compatible with all communication protocols

3-level NPC inverter utilizing 6,500 V IGBTs and 24-pulse diode front-end

Introducing the Altivar 1260

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Grid and motor friendly

• 24/36-pulse rectifier with

6,500 V IGBT inverter

• Powerful control and motor-

protective functions

• Output filter delivers a motor-

friendly waveform

• Use existing motors and/or

long cable lengths

• Intelligent diagnostics and data

trending capabilities

Basic power modules (x3)

Fiber optic connectors Bolted connectors

• Short-circuit detection
• Overvoltage protection
• Overtemperature detection

4 IGBTs

Sine wave

• utput filter

12-pulse rectifier modules (x2 or x3)

• Ultra-fast fuse protection
• Blown fuse detection
• Thermal protection

Press pack diodes

LCR network (resistors in power cabinet)

Rectifier fuse protection

Standard sine wave filter

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Filter benefits:

• High-quality sinusoidal waveform
• Removes steep voltage standing wave front

at motor terminals

• Handle cable length high frequency ringing
• Work with non-inverter duty motors
• Increases rise time, which

lowers dv/dt slope = less insulation stress

• Less risk of bearing currents
• Low motor side harmonics
• Low shaft torque pulsations (ripple)
• Low max voltage at motor terminals
• Prolonged motor life

Sine wave filter is designed to reach the following goals:

• Motor current THDi < 2 %
• Max peak voltage in motor terminals VPK ≤ 6 kV
• Max voltage slope in motor terminals dV/dtMAX ≤ 50 V/µs
• Shaft torque ripple < 1%

Introducing the Altivar 1260

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Powerful operator interfaces

• Easy-to-navigate local

human-machine interface

• Web application for remote

monitoring and control

• Intuitive tools that require less training

Data recorder Customized panels 7.5” color touch screen

• Main drive parameters
• PT100 temperatures
• Software limits
• Encoders
• Initial conditions
• Trip/alarms
• IP configuration
• Power limitation
• Torque limitation

MagelisTM HMI Web application (no software required)

• Viewer
• Historical alarms
• Active alarms
• Log viewer
• Items monitor
• Parameters
• Recorder
• Firmware

Introducing the Altivar 1260

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Lower total cost of ownership

• High converter efficiency saves energy
• Integrated UPS for control backup
• Easy to maintain with slide-out power modules
• Conservatively rated components raises MTBF
• Low component count = higher reliability
• Higher standard warranty

Lithium battery backup (~30 mins)

3-level NPC inverter 24-pulse DFE Slide out inverter and rectifier modules

Power cabinet High-efficiency converter

97.7%

Up to 2,400 HP

• nly 12 IGBTs

Product features that add value

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Reduced energy consumption

• 3-level NPC
• MV IGBTs
• Low loss converter

Easy maintenance and repair

• Front access
• Slide-out modules
• LV compartment

Easily adapted to your process

• Integrated PLC
• Multiple configurations
• Connectivity options

Lower total cost

• f ownership
• High efficiency
• Quality components
• 24/30-month warranty

Powerful operator interfaces

• HMI
• Web application
• Communication protocols

Superior motor and grid protection

• 24/36-pulse DFE
• Standard sine wave filter

Product features that add value

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Energy management

• Ground detection
• Discharge circuit
• Door-in-door

Higher availability and uptime

• Simple design
• MTTR < 30 mins
• System MTBF > 9 years

Broad capabilities, and engineering expertise

• Milwaukee facility
• FAT testing
• Full life cycle support

Longer equipment working life

• Conformal boards
• Film capacitors
• Tin-plated copper bus
• Space heaters

Tailored solutions that

• ptimize your ROI
• Multiple configurations
• Flexible/versatile design
• Advanced software

Helps guard your investment

• Integrated UPS
• Diagnostics
• Rectifier fuses

Power and voltage range

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Altivar 1260

(Air cooled with standard sine wave filter)

250 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5700 kVA 700 to 2,400 HP (610 to 2,093 KVA) 24 Pulse DFE

Power range Motor voltage

300 600 1250 1750 2300 2900 3500 4000 4600 5150 5700 6500 HP 2,500 to 4,800 HP (2,182 to 4,185 KVA) 24 Pulse DFE 4,900-6,500 HP (4,278 to 5,668 KVA) 36 Pulse DFE 79” wide* 158” wide* 236” wide*

Transformer width:

67“ to 1000 kVA 72” to 2000 kVA 87” to 3000 kVA 112” to 4000 kVA 120” to 4500 kVA 132” to 6000 kVA

Switch width:

35” (optional)

* Without transformer

Altivar LV drives

The air cooled Altivar 1260 is composed of a medium-voltage IGBT inverter and 24/36-pulse diode rectifier designed to control both synchronous and induction AC motors in a wide variety of industrial applications.

X 1 X 2 X 3 6600 4160 3300 690 380

Outline dimension table air cooled, 24/36 pulse

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4,160 V with a Standard Sine Wave Filter

Switch (optional) Rectifier transformer VFD

Grid topology Rated converter kVA Rated HP (motor shaft) Rated output current (A) Width Depth Height WT Width Depth Height WT Width Depth Height WT 24P DFE 610 700 85 35 37 90 480 67 43 110 6,500 79 43 109 4,408 24P DFE 698 800 97 35 37 90 480 67 43 110 6,500 79 43 109 4,408 24P DFE 872 1000 121 35 37 90 480 67 43 110 7,000 79 43 109 4,408 24P DFE 1090 1250 151 35 37 90 480 72 43 110 8,200 79 43 109 4,408 24P DFE 1308 1500 182 35 37 90 480 72 43 110 8,200 79 43 109 4,408 24P DFE 1526 1750 212 35 37 90 480 72 43 110 8,200 79 43 109 4,408 24P DFE 1744 2000 242 35 37 90 480 72 43 110 9,500 79 43 109 4,408 24P DFE 2093 2400 290 35 37 90 480 87 43 110 11,200 79 43 109 4,408 24P DFE 2441 2800 339 35 37 90 480 87 43 110 11,200 158 43 109 8,375 24P DFE 2790 3200 387 35 37 90 480 87 43 110 11,700 158 43 109 8,375 24P DFE 3139 3600 436 35 37 90 480 112 43 110 13,200 158 43 109 8,375 24P DFE 3488 4000 484 35 37 90 480 112 43 110 13,200 158 43 109 8,375 24P DFE 4011 4600 557 35 37 90 480 112 43 110 15,000 158 43 109 8,375 24P DFE 4185 4800 581 35 37 90 480 120 43 110 16,400 158 43 109 8,375 36P DFE 4534 5200 629 35 37 90 480 120 43 110 16,400 236 43 109 11,464 36P DFE 5057 5800 702 35 37 90 480 120 43 110 18,100 236 43 109 11,464 36P DFE 5668 6500 787 35 37 90 480 132 43 110 19,400 236 43 109 11,464

X 1 X 2 X 3

Dimensions to nearest inch Weight in pounds Based on estimated pf = .89 and motor efficiency = .96 Overload 115% for 60 seconds

x1, x2, x3

Description and standard features (drive)

Confidential Property of Schneider Electric | Page 16 Max dv/dt 50V/us (standard sine wave filter), VPK ≤ 6kV Static speed accuracy Constant flux < .01%; field weakening < .01%* Static torque accuracy Constant flux < 1%; field weakening < 1%* Shaft torque ripple Constant flux < 1% Field weakening < 1% Torque response time < 6 ms Protection degree Type 1 (IP21) Harmonics THDi < 2% Ambient 40 °C, < 1000 m, < 80 dB (A) @ 1 m Options A … Z Redundant fan set, NEMA 2 (IP42), dynamic braking chopper, input/output isolation switch, top cable connection, multi-motor, (common DC bus) multi-winding, redundant encoder, expanded I/O for motor and transformer, Profibus DP or CANopen communications Type of converter Voltage source inverter (VSI) Control Vector control, sensorless (in some applications) Cooling Forced air convection; 12 to 111 kW losses Power range 700 – 6,500 HP (85 – 787 output current) Motor voltage/input pf 4.16 KV (+/- 10%)/3 phase/60 HZ (+/- 5%), input power factor .96 Output frequency 0 – 100 HZ Output topology 3-Level NPC Line side topology 24/36-pulse DFE (press-pack diodes) Drive efficiency DFE 97.7% @ 100% rated operating point (with transformer > 96%) Semiconductors Diodes/MV IGBTs (6,500 V for 4.16 kV) Drive protections Overcurrent, ground fault, output short circuit,

• ver/low voltage on DC bus, semiconductor fault,

cooling fault, motor phases unbalance; motor protection: overload, over speed

* In closed loop

Description and standard features (drive)

Confidential Property of Schneider Electric | Page 17 Analog inputs available: 4 Analog outputs available: 4 Digital inputs available: 19 Digital outputs available: 20 Drive grounding system Emergency stop (button in cabinet door) Isolation (ground detection) meter Operation touch screen (with SCADA) Output sine wave filter (LCR filter) Internal pre-charge and discharge system Key interlock system Fan space heaters to avoid condensation in enclosures Varnished boards Flying restart function Voltage drop functionality Bottom cable entry (top optional) Integrated UPS Integrated PLC (inside CCU) HMI (7.5” color touch screen) Web application Quality Rittal enclosure (front-access design) Close-coupled or separate transformer Single auxiliary voltage (480 V, 15 kVA)

Scalable, versatile, and flexible design … All backed by Schneider Electric energy management expertise … A brand you can trust.

Complete portfolio of support services

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Commissioning Engineering Training Technical support Maintenance Remote diagnostics

• 24/7 emergency access to

engineering support

• Fast response on-site

troubleshooting and technical assistance

• Ability to remotely guide

customers through a fast and efficient troubleshooting procedure

• Life cycle support

including spare parts inventory and preventive maintenance kits

• Factory and on-site

technical training

• Customized preventive

maintenance programs

• FAT capability in Milwaukee

Throughout the drive life cycle, Schneider Electric helps get the maximum return on your investment. Fully backed by Schneider Electric global energy management resources.

From the global specialist in energy management

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Altivar 1260 highlights …

• High-quality, flexible, and energy-efficient

architecture

• Close-coupled or separate

transformer

• Low component count
• Multiple configurations
• Standard sine wave filter
• Grid and motor friendly – 24-pulse DFE

with 3-level NPC inverter (MV IGBTs)

• Integrated UPS and Programmable

Controller (PLC)

• Local HMI and remote Web application

We design energy management solutions …

Your trusted source for all your medium-voltage needs.

Questions and comments

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