Agata Week Legnaro 12 th 15 th November 2007 Mechanical Update - - PowerPoint PPT Presentation

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Agata Week Legnaro 12 th 15 th November 2007 Mechanical Update - - PowerPoint PPT Presentation

Agata Week Legnaro 12 th 15 th November 2007 Mechanical Update John Strachan 1 Contents of talk Main Topics. Flanges Single Flange Flange Array Tooling requirements Detector Measurements Adjustment Mechanism Transportation frame


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Agata Week Legnaro

12th – 15th November 2007 Mechanical Update John Strachan

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Contents of talk

Main Topics. Flanges Single Flange Flange Array Tooling requirements Detector Measurements Adjustment Mechanism Transportation frame Main Support Structure Liquid Nitrogen System Future Involvement 2

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Prototype Measurement

Measurement Aim. To assess if the production method proposed would produce flanges accurately enough to allow for the production of a 15 flange 1π ball arrangement. Single Flange Prototype made at Legnaro, and measured with a CMM at Daresbury. 3

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Measurement Results

Measured deviation:

  • 0.004,+0.002,+0.007,+0.008,+0.013

670 θ

0.0214°error = 0.25mm 0.0128° error = 0.15mm 0.0086°error = 0.1mm 0.0043°error = 0.05mm

0.0521°error = 0.25mm 0.0313°error = 0.15mm 0.0209°error = 0.1mm 0.0104°error = 0.05mm Measured deviation:

  • 0.011,+0.0001,+0.0002,+0.0003,+0.0007

Conclusion. The prototype flange machined by LNL was well machined, Congratulations are deserved, care should be taken to maintain the accuracies achieved. 4

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Single Flange Manufacture

Images of single flanges being manufactured 5

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Flange Array Measurement

Measurement Aim. To assess if the flanges could be assembled accurately enough to allow for the production of a 15 flange 1π ball arrangement. 6

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Flange Array Measurement Results

Flange 4 Flange 2 Flange 3 Flange 5 Flange 1

Conclusion. Tooling will be required to improve positioning of flanges. 7

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Flange Array Tooling Requirements

1 2 3 6 5 4 8

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Flange Array Tooling Requirements

9 7 8 10 11 12 9

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Flange Array Tooling Requirements

14 15 13 16 17 18 10

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Flange Array Tooling Requirements

19 20 21 Tooling pieces order placed. Delivery expected: Early December 22 23 11

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Detector Measurements

Romer Arm Detector end cap M10 studs Adapter plates End cap sealing plate Support tube Mounting flange Location spigots

Measurement Aim. To assess if the production method proposed would produce detector assemblies accurately enough to allow for the production of a 15 flange 1π ball arrangement. 12

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Overlay of Detector Measurements

This images show the process of relating the measured points to the CAD geometry. 13

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Results of Detector Measurements

Level adjustment required Lateral adjustment required

Conclusion Adjustment will be required for the first detectors 14

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Vacuum deformation of Detector Measurements

Measured by CMM. FEA analysis. Using DTIs. 15

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Detector Adjustment

Adjustment for detector Alignment gauge

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Detector Adjustment

Detector support rods 1st Adjustment Plate Guide rods (as attached to main flanges)

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Detector Adjustment

Locking screws Yaw adjusters X and Y adjusters 2nd Adjustment Plate

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Detector Adjustment

Locking screws Detector support rods secured to this flange Z, pitch and roll adjusters 3rd Adjustment Plate

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Alignment Gauge

3 precision plates Spaced 1mm clear

  • f detector

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Detector Adjustment Progress

Drawings of detector adjustment system are being checked prior to quotation and manufacture. Drawings of alignment gauge are in Progress. Expect all drawings to be complete early December. Plan to have a complete assembly mid to late January 2008.

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Transportation frame progress

Drawings of transportation frame to be completed by end of December Plan to have a complete assembly mid to late February 2008.

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Support Structure progress

Drawings of support structure have been completed and issued to Legnaro for manufacture.

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Liquid Nitrogen support progress

Drawings of Liquid Nitrogen support structure have been completed and issued to Legnaro for manufacture.

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Future plans

The UK is currently bidding to provide the mechanical design for installation of AGATA at both GANIL and GSI

Milestones:

Sept 2008 Agree design specification for the mechanical support for GANIL. May 2009 Finish design of the mechanical support for GANIL. Begin procurement. Oct 2009 Trial assembly of the mechanical support for GANIL. Dec 2009 Installation of the structure in GANIL. Jan 2010 Agree design specification for the mechanical support for GSI. Nov 2010 Finish design of the mechanical support for GSI. Begin procurement. Apr 2011 Trial assembly of the mechanical support for GSI. Jun 2011 Installation of the structure in GSI

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Acknowledgements

Thanks to everyone who was involved in the Mechanical Installation over the last period, a special thanks to:

Simone Coelli (INFN-MI) Denis Conventi (INFN-LNL) Claudio Fanin (INFN-PD) Andres Gadea (INFN) Ernest Grodner (LNL) Loris Ramina (INFN-PD) Massimo Rebeschini (INFN-PD) Javier Valiente (LNL) Ennio Viscione (INFN-MI) Bart Bruyneel (Cologne Uni.) Juergen Eberth (Cologne Uni.) Herbert Hess (Cologne Uni.) Peter Reiter (Cologne Uni.) Andreas Wiens (Cologne Uni.) Heinz-Georg (CTT) Michel Ozille (GANIL) Michel Tripon (GANIL) Benuard Remy (GANIL) Tobias Engert (GSI) Rob Griffiths (STFC) Alan Austin (STFC) 26