Activities in Valencia C. Lacasta ( Carlos.Lacasta@ific.uv.es ) C. - - PowerPoint PPT Presentation

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Activities in Valencia C. Lacasta ( Carlos.Lacasta@ific.uv.es ) C. - - PowerPoint PPT Presentation

Activities in Valencia C. Lacasta ( Carlos.Lacasta@ific.uv.es ) C. Lacasta ( Carlos.Lacasta@ific.uv.es ) C. Marias ( cmarinas@unibonn.de ) A. Oyanguren ( oyangur@ific.uv.es ) 1 cmarinas@unibonn.de Activities in Valencia C. Lacasta (


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SLIDE 1

Activities in Valencia

  • C. Lacasta (Carlos.Lacasta@ific.uv.es)
  • C. Lacasta (Carlos.Lacasta@ific.uv.es)
  • C. Mariñas (cmarinas@unibonn.de)
  • A. Oyanguren (oyangur@ific.uv.es)

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cmarinas@unibonn.de

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SLIDE 2

Activities in Valencia

  • C. Lacasta (Carlos.Lacasta@ific.uv.es)
  • C. Lacasta (Carlos.Lacasta@ific.uv.es)
  • C. Mariñas (cmarinas@unibonn.de)
  • A. Oyanguren (oyangur@ific.uv.es)

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cmarinas@unibonn.de

← Very last talk in this WG!

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SLIDE 3

Outline

STATUS AND FUTURE PLANS: Thermal mockup

cmarinas@unibonn.de

Thermal enclosure (short update)

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SLIDE 4

THERMAL MOCKUP

cmarinas@unibonn.de

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SLIDE 5

Mockup: Air cooling

  • Working on a PXD mockup inside a IR transparent cylinder (thermal images)
  • Albeam pipe with cooling (15ºC)
  • Support structures similar to the final ones but with monophase cooling

CO2 will follow in a second stage CO2 will follow in a second stage

  • Ladders: Samples with integrated resistors and transparent dummy ladders

cmarinas@unibonn.de

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SLIDE 6

Cooling blocks

Pin+plastic nut Stainless steel 3D laser sintering

cmarinas@unibonn.de

Polished surface

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Two holes to accomodate old and new samples

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SLIDE 7

Support rings

cmarinas@unibonn.de

  • The two independent halves attached to the support ring
  • Support ring held to the beam pipe

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SLIDE 8

Cooling blocks

The support structures will be populated with dummies (made in polycarbonate) and two silicon samples with resistors integrated

cmarinas@unibonn.de

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SLIDE 9

Support rings and working volume

Two PVC “endcaps” will define the working volume: PXD standalone

  • r PXD+SVD

The IR transparent screen will be extended to cover the full volume Holes for the services (air and coolant) Colling block attached to the ring

cmarinas@unibonn.de

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SLIDE 10

Assembling the full system

General view The support rings can slide along the beam pipe to accomodate longer samples

cmarinas@unibonn.de

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SLIDE 11

Resistor samples and polycarbonate dummies

cmarinas@unibonn.de

Modules fixed using plastic nuts (missing here)

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SLIDE 12
  • Connectors for

Monophase cooling (when CO2, pipes directly welded) Air

cmarinas@unibonn.de

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SLIDE 13

Preparing the samples

cmarinas@unibonn.de

The samples are already ‘wired’ Cables glued using silver conductive epoxy They work!

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SLIDE 14

First foreseen study

cmarinas@unibonn.de

Air regime with only polycarbonate dummies

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SLIDE 15

Environment

cmarinas@unibonn.de

To work with such low temperatures:

  • Thermally isolated box
  • Dry atmosphere (dry nitrogen inside)

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SLIDE 16

New cooling block prototypes

  • Cooling block materials:

Thermal conductivity as high as possible Antimagnetic Cope with high pressures (tens of bar) Availiable to be produced using 3d fast prototyping

Material Thermal conductivity (W/m·K) CTE (um/mºC) Tensile strength (N/mm2)

cmarinas@unibonn.de

(W/m·K) (N/mm ) Stainless steel 174 16 11.7 ~1000 Stainless steel 155 22.6 13 Steel CL20 15 17 650 AISI 316 steel 16.2 15.9 ~600 → DM20 30 18 400 → AlSi10Mg 140 21 310 Ti6Al4V 7.2 9.2 1200

  • DM20 is already done

CTESi=3.2um/m ºC

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SLIDE 17

New cooling block

DM20 (DirectMetal 20) is a bronze based, multicomponent metal powder. Excellent detail resolution and surface quality.

cmarinas@unibonn.de

quality. The surfaces can be easily polished with very little effort Unfortunately… it presents some residual magnetic behaviour (probably because of Ni) We can do pressure tests, anyway AlSi10Mg will be delivered to Valencia this week

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SLIDE 18

THERMAL ENCLOSURE

cmarinas@unibonn.de

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SLIDE 19

MiniAirex Heater (Cupolyimide) 100µm Araldite 2011 epoxy

Kapton: 1.7x103 X0 Airex: 2.0x103 X0 Al: 4.5x106 X0

cmarinas@unibonn.de

8mm Foam Core (Airex) Aluminised Kapton foil Aluminised Kapton foil

2 AlKapton (0.8 µmAl; 49.6µm in total): Reduces the radiative heat transfer

Araldite: 5.0x104 X0 TOTAL: 2.7x1043 X0

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SLIDE 20

Dummy TE

cmarinas@unibonn.de

AlKapton

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SLIDE 21

Dummy TE

∆T

cmarinas@unibonn.de

Cold air

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SLIDE 22

Dummy TE

15 20 25 30

  • ut(ºC)

Tout(ºC)=0.18·Tin(ºC)+20.3

If Tin=0ºC Tout=20ºC Fits into the CDC needs

cmarinas@unibonn.de 5 10 15 5 10 15 20 25 30 Tout(º Tin (ºC)

Because the air at 10ºC will enter the volume through dedicated channels in the PXD endflanges and the SVD will live with our ‘leaks’, it will be getting warmer as it expands… → No too low temperatures are expected in the inner wall of the thermal enclosure

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SLIDE 23

Implementation: Using the barrel support

Carbon Fiber Layer Airex Core SVD 2 had a carbon fiber shell to combine forward and backward support Using the carbon fiber layer covering the SVD, an Airex+aluminised kapton sandwich can be implemented

cmarinas@uni-bonn.de

Airex Core Work in progress (Valencia and Vienna)

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SLIDE 24

Conclusions

Thermal mockup The mockup to study the feasibility of the cooling solution is ready. First studies will comprise air flow regime.

cmarinas@unibonn.de

Thermal images with the resistor samples will follow soon. Thermal enclosure: A simple solution works and cope with the requirements A detailed implementation is foreseen when fixed the CF shell

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SLIDE 25

Thank you!!

cmarinas@unibonn.de

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