ABB Abi lity Smart Sensor Motors that let you know when it's time - - PowerPoint PPT Presentation

AEMT Scottish Meeting , 16th May 2018

ABB Ability™ Smart Sensor

Motors that let you know when it's time for a service

https://www.youtube.com/watch?v=iSR80gkbvCg

Agenda

Digital S-Curve Value Creation Smart Sensor Investment Bluetooth Gateway New motor mounting bracket Sensor development FAQs Smart sensor for pumps Smart Sensor for Mounted Bearings Summary

Computing + connectivity + cloud + analytics set to unlock value

Industrial markets primed to adopt digital technologies

Slide 4

October 23, 2017

Source survey 2016

ABB AbilityTM

Industry-leading digital solutions built on a common set of standard technologies

Open access, intelligent cloud Systems to master process control Closing the loop with connected devices New end-to-end digital solutions Slide 5

October 23, 2017

Differentiate, boost your IoT strategy and your service business

ABB Ability™ Value Creation

• Safety - Improve safety at work with maintenance

inspections from a distance

• Reliability – Reduce downtime by up to 70% with a

transition from reactive to proactive maintenance

• Energy Savings - Save up to 10% energy in a plant with

data from all encompassing energy audits

• Maintenance Savings - Save time and effort of

maintenance engineers with early warning systems

• Net Working Capital – Equipment can live up to 30%

longer with less redundant plant and spare inventory

The Internet of Things is much more than condition monitoring

Slide 6

October 23, 2017

SERVICES

Hardware

ABB Ability™ Smart Sensor

The sensor mount is permanently installed between the cooling ribs of the motor with adhesive putty (Henkel Loctite 3463). Initially 5 sizes are available. Built-in batteries Not exchangeable Design life 5 years, realistically 3-5 years Certified:

• IP66
• CE
• Bluetooth

*) certification still in progress Sensor in flight mode at delivery MEMS Multi-Sensor System inside UNF 1/4"- 28 mechanical interface is “future proof" for possible upcoming ABB Ability™ Smart Sensor of different design. No electrical wiring required / possible. Firmware with FOTA (Firmware Over-The-Air, i.e. updates via smartphone or gateway) Range:

• theoretical max > 100 m
• realistic ~ 50 m
• industrial environment < 25 m

low energy technology

Slide 7

October 23, 2017

ABB Ability™ System Layout

for Motors, Generators and Mechanical Power Transmission Products

Cloud

Smart phone

• r gateway

Site

Cloud-based ABB Ability™ platform proprietary, patented ABB Software User portal User web portal Service engineer Sensors

• n assets

Customer's cloud and connected systems

Slide 8

October 23, 2017

Screenshots from the web portal for Analyst package

ABB Ability™ Smart Sensor

The web portal shows the trends and past measurement Access rights and user privileges are managed via the web portal.

Slide 20

October 23, 2017

Investment

Some parts of our offering are "Products", while others are "Services". Others again are combinations of both, called "Packages" Products have a once-off price Services have a time-based or usage-based fee Packages can have both

Bluetooth Gateway

• Long range Bluetooth router
• Multiple bi-directional connectivity
• Seamless Bluetooth coverage
• Bluetooth locationing
• Remote access and control
• Weather proof, designed for outdoor use

Bluetooth Gateway

Smart Sensor Gateway

New motor mounting bracket for ABB motors +683

Improvements May 2018 to be continued………..

Completed

Improved user management Invite user Improved backend support Organization dropdown menu Power saving mode Transfer motor between groups App display all motors Display nameplate photo Confirm new organization FW 8.1 update Platform for other sensors Gateway pilots Summarize notifications

In pipeline for Q4 2018

Temperature calibration Ex Certification sensor and gateway Adjustable intervals Reminder collect data Current Calibration Power saving mode Battery status calculation FW 8.5 update Intermittent duty Rotor condition Acoustic sensor

FAQs

Question How dose the condition monitoring work? Answer ABB Ability™ Smart Sensor is attached to each motor. This picks up signals relating to the motor’s status

• parameters. Data from the ABB Ability™ Smart Sensor are transferred wirelessly – via a smartphone or a gateway solution, and
• ver the internet – to a secure ABB server. The data are

processed by algorithms, developed by ABB, to produce meaningful

• information. The information

is then made available to the motor user, either on a smartphone screen or through a dedicated customer portal. The intuitive user interface includes a simple “traffic light” system that provides an overview of the monitored motors. If the solution detects a problem it sends an alert to the user, who can then use the portal to access trend data and get further information on the motor’s operation profile. Question: Can the sensor communicate to customers SAP systems, or send alert data? Answer: We don't do any work with the customers SAP, but we can describe how to setup an interface to ABB Ability cloud and get the alerts from there.

ABB Ability™ Smart Sensor for pumps

ABB Ability™ Smart Sensor for Mounted Bearings

Summary

Affordable, clever and easy solutions

• Improve safety
• Reduce downtime
• Save energy
• Reduce maintenance cost
• Optimize investment
• Grow digital business

Slide 19

October 23, 2017

Thank you for your attention

• ABB Ability Smart Sensor. Condition

monitoring solution for low voltage motors