A Quick LCA Modeling Method for Ecodesign Hongtao WANG - - PowerPoint PPT Presentation

a quick lca modeling method for ecodesign
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A Quick LCA Modeling Method for Ecodesign Hongtao WANG - - PowerPoint PPT Presentation

Life Cycle Management Conference 2007, Zurich, Switzerland Aug. 27 th 29 th , 2007 A Quick LCA Modeling Method for Ecodesign Hongtao WANG (wanght@scu.edu.cn), College of Architecture and Environment, Sichuan University, China Yongguang ZHU,


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A Quick LCA Modeling Method for Ecodesign

Hongtao WANG (wanght@scu.edu.cn), College of Architecture and Environment, Sichuan University, China Yongguang ZHU, ITKE Environmental Technology Co., China Yongchao WANG, College of Manufacture, Sichuan University Dingding TAN, College of Manufacture, Sichuan University

2007.8.29

Life Cycle Management Conference 2007, Zurich, Switzerland

  • Aug. 27th – 29th , 2007
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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

Content

Introduction to our project

Methodological basis LCA database for Ecodesign LCA modeling and tools for Ecodesign

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

Introduction to our project

Title: Ecodesign technologies for chemicals and

building materials

Aim: to develop methodologies and tools for ecodesign, and

apply them to selected chemicals and building materials

2007-2010, with six partners

Environmental Certification Center of SEPA, China China National Institute

  • f Standardization

ITKE Environmental Technology Co.

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

Company i Design Design Phase Material Preparation Product Manufacture Use stage End of life Production Phase

Methodological basis

LCA-based Ecodesign

Estimated Inputs &

  • utputs

LCA, based

  • n design

generic database scenario analysis

+ + =

Measured Inputs & Outputs LCA, based

  • n production

generic database scenario analysis

+ + =

Ecodesign = design + LCA Material choice Process choice Usage & disposal

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

generic data product data

Scope & Framework

Topics

Ecodesign LCA EPD (Type

III)

LCA, based

  • n design

LCA platform

LCA software generic database product database

LCA, based

  • n production

EPD(ISO14025)

certification program EPD software products certification

Ecodesign software Ecodesign practice

key chemicals & building materials

Ecodesign methodology (LCA-based)

  • guidelines
  • indicators and criteria
  • product data

Integrated solution

methodologies data and info. implementation

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

Work flow in Project

Producers Producers Contact Contact On On-

  • site survey

site survey & investigation & investigation Product Category Product Category LCA LCA CNIS, CEC, CTC contact producers of: tires, water-based paint, flat glass Sichuan Univ., Tsinghua Univ. Energy, transportation, materials, etc. Sichuan Univ., Tsinghua Univ. More up-/down- stream producers will be investigated LCA LCA database database Product Category Product Category Rules making Rules making CNIS, CEC, CTC will making sector-specific national / sector standard under the umbrella of GB 24025 Type III declarat. Type III declarat. certification certification CEC, CTC and perhaps other certification bodies A market-based mechanism is underlying Improvement and Improvement and Ecodesign Ecodesign LCA database, LCA modeling method and tools for Ecodesign are needed.

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

LCA database

Hydropower in China

Total installed capacity (MW) and proportion in 2006 Sample number Sample capacity (MW) and proportion Large scale >250MW 185550 (71.41%) 71 132240(71.27%) Medium scale 50~250MW 31990 (12.31%) 113 14074(40%) Small scale <50MW 42300 (16.28%) 146 4728 (11.18%)

a limited goal in this project, but the first step in this

long-term task

Example: Hydropower in China (2006)

Installed capacity: 25984MW, ~20% of grid mix

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

Cement (t) Steel (t) Transp. by road (t.km)

  • Transp. by

train (t.km)

Large scale >250MW

1.08E-06 5.21E-07 2.20E-03 5.20E-04

Medium scale 50~250MW

2.31E-06 1.26E-06 5.50E-03 1.26E-03

Small scale <50MW

2.99E-06 9.79E-07 8.60E-03 9.79E-04

Power station construction Hydropower production Material preparation Dismantlement

Life cycle of hydropower Direct inputs and outputs (per 1kwh)

Still problems: e.g. GHG emissions from reservior

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

LCA tools based on matrix model

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

LCA tool for Ecodesign

constructing flow chart inputting inventory data

LCA tool by Sichuan University (old version)

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

LCA tool for Ecodesign

LCI and LCIA It’s suitable for modeling the existing production, New features are expected for modeling the design of new

products.

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

Information flows in Ecodesign

LCA side

LCI flow chart material and energy flows, emissions LCIA Indicators Guidelines

Design side

User’s demand Feature design Structure design Processing design

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

Product data model for Ecodesign

Product structure: Tree-like

BOM (bill of materials)

Materials (weight)

For LCI

Contents

For RoHS, WEEE, etc.

Connection

For disassembling

For example:

Recycling ratio requirement for

electronics

Pre Eco-it

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

Processing model for Ecodesign

Modeling of processing: cutting processing as example

Inputs and outputs Parameter-based model, e.g.

  • Material use = Roughcase (weight, from design)
  • Energy use = machine power * time
  • Waste = Roughcase – parts (weight) ……

Cutting processin g

Parts Aging cutting fluid Aging cleaning fluid Waste Metal Dust Harmful gases Noise Waste Machine Roughcast Cutting Fluid Tool consumption Energy Lubricants Machine Cleaning Fluid

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

Guidelines Manufacture stage design materials choice process choice Use stage design long life-time balanced life-time easy maintenance … End-of-life design

  • DfDisassembl

DfRecycling DfReuse … Compliance design

  • WEEE & RoHS

Package REACH … Indicator Single index: Material imputs, Energy use, CO2 emission, recycle ratio etc. Aggregated index: LCIA-based index, localization of index Product Data: structure, material, weight, ingredient, link, disassembling etc.

along life cycle stages based on product data (design)

Guidelines and indicators for Ecodesign

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

Type III environmental declaration procedure

Application Application PCR exist? PCR exist? Declaration draft Declaration draft PCR making PCR making Declaration verification Declaration verification Declaration publication Declaration publication yes no PCR work group Company and consultant Verifier Operator Company

PCRs indicate the directions of improvement for ecodesign.

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

Summary

Ecodesign in ongoing project is

based on LCA method, combined with Type III environmental declaration.

It calls for an integrated LCA modeling method

and tools, which should

link to LCA database to provide background data

support,

facilitate transformation from product design to LCI /

LCIA and to indicators,

link to PCRs for directions of improvement.

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College of Architecture and Environment, Sichuan University College of Architecture and Environment, Sichuan University

Thanks for your attention