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Modes of automated solutions currently adopted in terminals

2/21/19 Automation implementation options for brownfield terminals | Timo Alho 3

Stacking yard Horizontal transportation Quay Rail Automated C-RMG:s Remote controlled C-RMG:s Remote controlled RTG:s Automated Stacking Cranes Automated C-RMG:s Automated RTG:s Automated Straddle carriers Remote controlled quay cranes AGV:s Automated Shuttle carriers Manned Shuttle carriers Manned Terminal Tractors AGV:s Manned Terminal Tractors RC RTG

2 2 1 1 5 2 11 ~25 9 1 ~12 ~11 1 1 2 2 1 1 4 2 4 4 2 3 5 4 5 n n

Number of greenfield terminals that have adopted the solution Number of brownfield terminals that have adopted the solution

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50 100 150 200 250 1990-1999 2000-2009 2010-2014 2015-2019 2020-2024 Greenfield Brownfield Extensions Other

There are over 100 fully automated/semi-automated projects on the radar by 2025

21 February 2019 5

An exponential growth would more than double the number of automated terminals by 2025

Numbers of terminals

Number of brownfield conversions and extensions dominates future growth EUR 5 billion market potential in medium term There are two reasons that potentially postpone the development:

  • Wait for confirmed efficiency

improvements

  • Lower degree of growth
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Perceived benefits and risks of automation for container terminals

2/21/19 Automation implementation options for brownfield terminals | Timo Alho 6

§ Safety improvement § Consistency of productivity § Financial benefits, lower operating costs § Good visibility to the operational parameters § Helps to address labour availability issues § No need to optimize the labour headcount during quiet times – full fleet always in use § Low corrective maintenance cost § Operator work ergonomy improvement § Terminal competitiveness improvement § High initial investment cost § Implementation challenges to the existing terminals § Increased preventive maintenance cost § Requires new kind of skills

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Automation

  • ptions for

brownfield terminals

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§ How to get all people onboard with the change? § What to do with the existing equipment having still residual value? § How to manage the change in IT environment? § How to phase the construction works? § What kind of new skills will be required? How to ensure there will be minimal disruption to the current operation?

Challenge in brownfield terminals

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Remote control for cranes

§ Safety

Enables people to stay out of the dangerous load handling environment, climbing on stairs, moving in the terminal area for accessing the cranes etc. With semi-automation crane will do the positioning automatically and the operator can focus on ensuring the safety of the operation on truck lane.

§ Ergonomy

Comfortable work environment indoors, better working position with ergonomical seating and possibility to stand.

§ Work satisfaction

Teamwork with colleagues, easy access to toilet, canteen and other facilities. Hi-tech environment that attracts also new generation people.

§ Efficiency

No time wasted for transporting people in and out of the cranes. As the operator is not physically tied to a single crane unit, a person can handle more moves per hour. Especailly benefitial during non-peak hours, providing better customer service. Also possibility to work longer shifts.

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Thank You.

Timo Alho Vice President, Terminal Design Services Kalmar

  • Tel. +358 40 8656912

timo.alho@kalmarglobal.com

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