02.12.2015 1
WORLDWIDE SPRAYED CONCRETE ‐ STATE OF THE ART REPORT
Chief Scientist/Professor Eivind Grøv SINTEF/NTNU Animateur ITA Working Group 12
- n Sprayed Concrete Use
WORLDWIDE SPRAYED CONCRETE STATE OF THE ART REPORT Chief - - PDF document
02.12.2015 WORLDWIDE SPRAYED CONCRETE STATE OF THE ART REPORT Chief Scientist/Professor Eivind Grv SINTEF/NTNU Animateur ITA Working Group 12 on Sprayed Concrete Use eivind.grov@sintef.no WORLDWIDE SPRAYED CONCRETE STATE OF THE ART
Established in 1989 (ITA meeting in Toronto) Animateurs: Tomas Franzén (Sweden) 1989 ‐ 2000 Knut Garshol (Norway) 2001 ‐ 2004 Tarcísio Celestino (Brazil) 2005 ‐ 2010 Atsumu Ishida (Japan) 2010 ‐ 2013 Eivind Grøv (Norway) 2013 ‐ Tutors: Jindra Hess (Czech Rep.) 2000 ‐ 2003 Eivind Grøv (Norway) 2004 ‐ 2010 Felix Amberg (Switzerland) 2010 ‐ 2013 Current Team Animateur: Eivind Grøv (Norway) 2013 ‐ Vice Animateur: Stefan Bernard (Australia 2013 ‐ Tutor: Nikolaos Kazilis (Greece) 2013 ‐
Photo: Andre Assis Permanent sprayed concrete lining at Gautrain RSA
State‐of‐the‐Art Reports Guidelines and Recommendations Health and Safety Shotcrete for Final Lining Waterproofing To mention some
T.
anzén (1992) 92) “Shotcrete for underground support a state‐of‐the‐art report with focus on steel‐fibre reinforcement” Tunnelling and Underground Space Technology, 7 (4), 383‐391. B.
Malmberg (1993a) 993a) “Shotcrete for rock support: Guidelines and recommendations – a compilation” International Tunnelling Association Working Group on Shotcrete Use, published by the Swedish Rock Engineering Research Foundation B.
Malmberg (1993b 993b) “Shotcrete for rock support: a summary report on the state of the art in 15 countries” Tunnelling and Underground Space Technology, 8 (4) 441‐470. K.
Ono (1996) 96) “Health and safety in shotcreting” Tunnelling and Underground Space Technology, 11(4), 391‐409. T.
Fran anzén, K.
Garshol, l, an and N.
misaw sawa (2001) 01) “Sprayed concrete for final linings: ITA working group report” Tunnelling and Underground Space Technology, 16 (4), 295‐309.
T.
Celestino & T.
anzén (2002) 02) “Lining of Tunnels under Groundwater Pressure” ITA2002 Sydney, Congress Proceedings, Vol. 1, pp. 481‐487 T.
Celestino (2005) 05) “Shotcrete And Waterproofing For Operational Tunnels” ITA Workshop on Waterproofing ‐ Sao Paulo K.
hol (2002) 02) “State of the art report WG12” Proceedings of Fourth International Symposium on Sprayed Concrete, pp. 130‐133 C.
rive (2006) 06) “Sprayable mortars for fire protection” London, Workshop on Fire protection engineering C.
Hauck (2009) 09) “ITA Sprayed Concrete Tests at Hagerbach Testgallery Longterm Effect on Fibres in Sprayed Concrete” 5th Symposium on sprayed concrete. Lillehammer C.
rive (2009) 09) “Certification of shotcrete nozzlemen around the world” Shotcrete for South Africa
(Under the leadership of Tarcisio Celestino)
Au Australia lia: A two‐page presentation given by the Australian Shotcrete Society Belg lgium ium: Three different papers, primarily covering aspects of steel fibre reinforcement in shotcrete Br Brasil: A three‐page presentation covering temporary and permanent tunnel linings, shotcrete materials, standardization and rock mass – shotcrete interaction. Ca Canada: The contribution presents shotcrete usage in mining in Western Canada and in the Sudbury Basin. The use
Cz Czech Repu public blic: Delivered a six‐page contribution describing general shotcrete usage, following the outline given by the WG12 for Task 1. Ge Germ rmany: About German tunneling technology over the last 20 years. It Ital aly: A SIG National Working Group Report with a good coverage of the most important issues of shotcrete usage in Italy. Jap Japan: A Japan Tunneling Association Shotcrete Working Group contribution containing a comprehensive seventeen‐page coverage of the Japanese shotcrete market. The special aspects of shotcrete methodology in Japan are well illustrated. Also the new airless spraying method is presented. Ko Korea: A three‐page contribution was received, giving an overview of the extensive tunneling in South Korea and the development of shotcrete for rock support for this purpose. Le Lesotho: A ten‐page paper on the Moatsku Diversion tunnel was submitted. The paper gives an in‐depth presentation of the use of shotcrete at this 5.6 km tunnel project (part of Lesotho Highlands Water Project). Me Mexico: A two‐page report about usage of shotcrete in Mexico with a focus on the need to bring more users up‐to‐ date with modern shotcrete technology.
North North Ame America: "Guide Specification for Shotcrete for Underground Support" under preparation by the ACI 506 Shotcrete for Underground Support Committee. This is a comprehensive document covering all aspects of shotcrete usage of more than 100 pages in total. Norw Norway: Contributions were received in three steps. The final document contains seven pages, where the first two are summarizing the current status of shotcrete usage in tunneling and the next 5 pages give highlights about eight different tunnel projects. One of them is about the World’s longest road tunnel between Aurland and Laerdal. S.
Africa: The twenty‐page document gives a comprehensive presentation of shotcrete in deep level hard rock mining, rounding it off with three selected practical examples. The section about identified support mechanisms of shotcrete deserves special attention and credit, for being highly useful and educational. Sw Swede eden: Submitted two papers on the Southern Link road tunnel project and the main document contains eight pages primarily about rock support and shotcrete. There is also a section about blast vibration effects on shotcrete and research on shotcrete durability and corrosion problems. Swi Switzerland rland: A set of five project‐description papers were submitted, covering a range of practical shotcrete application examples. Tu Turkey: A five‐page paper describing the Bolu Tunnel project was submitted. The paper compares wet mix shotcrete with two different types of accelerator and the influence on long term Young’s modulus and compressive strength.
M = Macro Synthetic Fibre S = Steel Fibre
M = Micro Synthetic Fibre S = Steel Fibre
Task force Atsumu Ishida & Stefan Bernard +++
Factors influencing durability of concrete
Task force Chris Viljoen, Alun Thomas & Charles Allen +++
Task force Volker Wetzig, Catherine Larive & Odd‐ Bjørn Kleven +++
Task force Alun Thomas, Charles Allen, Matous Hilar, Tarcisio B.Celestino +++
> 40 years have elapsed since the US landed a man
Cast-in-place concrete lining with drained sheet waterproofing Rock support lining based on sprayed concrete and rock bolt made permanently waterproof with sprayed membrane
Rock mass Rock support by sprayed concrete Cover by sprayed concrete Membrane EVA-based
(etyl-vinyl- acetat)
Geneva meeting WTC 2013 (all time high partici‐ pation)