WIDEBAND MMM CLEANING & LIQUIDS PROCESSING
Advanced multifrequency, sonic and ultrasonic cleaning Wideband White-Noise SONOCHEMISTRY Main Web Site: http://www.mpi-ultrasonics.com Download Server: http://mastersonic.com Email: mpi@bluewin.ch
WIDEBAND MMM CLEANING & LIQUIDS PROCESSING Advanced - - PowerPoint PPT Presentation
WIDEBAND MMM CLEANING & LIQUIDS PROCESSING Advanced multifrequency, sonic and ultrasonic cleaning Wideband White-Noise SONOCHEMISTRY Main Web Site: http://www.mpi-ultrasonics.com Download Server: http://mastersonic.com Email:
Advanced multifrequency, sonic and ultrasonic cleaning Wideband White-Noise SONOCHEMISTRY Main Web Site: http://www.mpi-ultrasonics.com Download Server: http://mastersonic.com Email: mpi@bluewin.ch
to MMM ultrasonic vibrations in a ultrasonic cleaner
Supersonic
Perfectly and uniformly perforated foil. No standing waves. Ask any of our competitors if they can show similar results in maximum of 5 seconds.
surface without the risk of damage to fine parts and sensitive instrument.
efficiency) eliminates or reduces the additional need for heating.
standing waves, fast and large frequency sweeping, broadband spectrum, complex modulation).
the very high cleaning activity of the acoustic broadband spectrum.
average ultrasonic power and because of the ability to switch instantaneously between acoustic spectrums.
in order to clean very fine and sensitive parts without damaging them.
ultrasonic load (after introducing parts to be cleaned).
parameters of MMM generator).
cleaning is significantly reduced (compared to traditional technology) because of uniform distribution of ultrasonic activity.
and producing superior cleaning effects, comparing them to traditional, single frequency, and frequency sweeping Power Supplies.
hungry and power inefficient, only about 5-25%. Larger industrial units could become power hungry monsters, making the unit not only inefficient but also
still based on "fixed frequency" and narrow frequency interval sweeping, with a slightly faster response time. "Fixed frequency" is more suitable to work in pre-determined conditions e.g. in ultrasonic welding of plastic parts.
being set up in the cleaning bath. A direct consequence of these standing waves is that cleaning is patchy across the surface being cleaned. Thus, some areas are excessively cleaned while other left unaffected. It also makes the effectiveness of conventional ultrasonic cleaner very variable and subjective to fluid level, fluid temperature and load conditions.
exist and the efficiency goes well up!
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MASTERSONIC: Single units fr MASTERSONIC: Single units from
100 W to 100 kW
MMM, Unive MMM, Universal and Wid l and Wideband band Multifrequency Power Supplies Multifrequency Power Supplies
Multiple m odulations operation: MMM technology MMM, Universal Ultrasonic Pow er Supplies are replacing all other types of constant or sw eeping frequency pow er supplies for driving all kind of piezoelectric transducers, subm ersible transducers, bench top cleaners, Sonochem ical reactors… bringing num ber of advantages and new options. (OF)
(OF) (OW) (OW) (IX) (IX)
IP 65-68 & NEMA 4 Generator Housings also available
Please visit our w ebsite for m ore details and have a look at our production line technology, or contact us directly w ith any inquiries.
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MMM Pow er Supplies Fam ily OF, MMM Pow er Supplies
Technical characteristics MSG.3 0 0 .OF MSG.6 0 0 .OF MSG.1 2 0 0 .OF Main Supply Voltage 220/ 230 V; 50/ 60 Hz 220/ 230 V; 50/ 60 Hz 208 V to 240 V; 50/ 60 Hz (USA and EC)
400 W 700 W 1300 W Non-modulated, carrier frequency range 19.020kHz ÷ 46.728 kHz 19.020kHz ÷ 46.728 kHz 19.020kHz ÷ 46.728 kHz (LF & HF models) Modulated acoustic frequency range Wideband, from Hz to MHz Wideband, from Hz to MHz Wideband, from Hz to MHz Average Continuous Output Power 300 W 600 W 1200 W Peak Output (max. pulsed power) 1500 W 3000 W 6000 W Standard Options RS2 3 2 / 4 8 5 , PLC, all other analog and digital controls All internal protections included Output HF Voltage ~ 500 V-rms ~ 500 V-rms ~ 500 V-rms Dimensions (h x w x d) 170x150x150mm 250x150x150mm 230 x 160 x 370 Weight 2 kg 3.6 kg 4 kg
MasterSonic open frame generator modules (OF series) are designed for internal mounting in the control cabinets of Ultrasonic Systems. Such cabinets should be very well ventilated, protecting the generator module from excessive dust, moisture, and harmful chemical agents. The installation and electrical connections of the generator should be performed by a qualified specialist in electronics who is experienced in Power Ultrasonics. MSG.X00.OF is designed as a component part for integration into Ultrasonic systems. Therefore it is not equipped with a Power Supply ON/ OFF switch. Make sure the Ultrasonic System you are assembling is provided with such switch. Please read manuals for more information. The m ost successful applications of OF generators are in Ultrasonic Cleaning. Please read m anuals for m ore inform ation ( click the link below ) : http:/ / m astersonic.com / docum ents/ m m m _ basics/ m m m _ pow er_ supplies/ m sg-of-generators/
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ACCESSORI ES, I NTERFACES, REMOTE, PLC AND PC CONTROLL TOOLS FOR ALL MMM GENERATORS
All Mastersonic, MMM generators can be controlled, being connected by RS4 8 5 link to a PC, using the softw are interface for enabling easy visual and m ulti-param eter control and settings. Handheld Control Unit For m anual control and settings
MMM-Link-2 3 3 9 Adapter RS4 8 5 / RS2 3 2 C+ softw are MMM-Link-2 3 3 9 _ 1 6 Option RS4 8 5 Link extender1 6 generator MMM-Link-2 3 3 9 _ 6 4 Option RS4 8 5 Link extender1 6 generator I nterface cable
STANDARD CARRI ER FREQUENCY RANGES OF MMM GENERATORS
Frequency range OF OW I X LF-range Resolution ( Hz) 1 7 .5 kHz to 2 8 .5 kHz freq-step = 3 -3 0 Hz 1 7 .5 kHz to 2 8 .5 kHz freq-step = 1 Hz 1 7 .5 kHz to 2 8 .5 kHz freq-step = 1 Hz MF-range Resolution ( HZ) 1 9 .0 2 0 kHz to 4 6 .7 28 kHz freq-step = 3 -3 0 Hz 2 1 .5 kHz to 4 0 .5 kHz freq-step = 1 Hz 1 9 .0 2 kHz to 4 6 .72 kHz freq-step = 1 Hz HF-range Resolution ( Hz) 2 4 kHz to 4 5 kHz freq-step = 3 - 3 0 Hz 2 4 kHz to 4 5 kHz freq-step = 1 Hz 2 4 kHz to4 5 kHz freq-step = 1 Hz
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Also available single Power Supply units until Also available single Power Supply units until 100 kW 100 kW PS Cabinet PS Cabinet PS Programming Interface and Display PS Programming Interface and Display 15 kW acoustic load (Extra 15 kW acoustic load (Extractor: H = 3.6 m, OD = 1 m) ctor: H = 3.6 m, OD = 1 m)
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M MM MM M T Te ec ch hn no
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de e, , M Mo
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No other manufacturer has yet achieved and matched MMM exciting standards in precision
technology, it is UNIQUE.
there's simply no comparison with any other conventional ultrasonic cleaning machine. Left: Perfectly, uniformly perforated aluminum foil, after 5 to 10 seconds of exposure to MMM ultrasonic vibrations in an ultrasonic cleaner. Frequency Range: From Hz to MHz; From Infrasonic to Supersonic. Right: Load current and voltage shapes (modulated and carrier).
cleaning of the surface without the risk of damage to fine parts and sensitive instrument.
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dead zones, no standing waves, fast and large frequency sweeping, broadband spectrum, complex modulation).
eliminated because of the very high cleaning activity of the acoustic broadband spectrum.
technology.
maximal and average ultrasonic power and because of the ability to switch instantaneously between acoustic spectrums.
easily adjusted in order to clean very fine and sensitive parts For more information open the link: http://mastersonic.com/documents/mmm_applications/mmm_cleaning/
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Benchtop ultrasonic cleaning system s
MMM CLEANI NG & LI QUI D PROCESSI NG TANKS
Wideband multifrequency systems for Liquid Processing, Cleaning and Sonochemistry: MMM technology (Operated with Mastersonic Power Supplies)
Applications…
in the tank is very uniform, creating excellent cleaning and liquid processing effects
erosion damage is much lower than that of traditional tanks, operating on constant frequency.
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Benchtop Cleaning System s: Specifications
Part num ber:
BCT-Y-4 0 BCT-Y-6 0 BCT-Y-8 0 BCT-Y-1 0 0 BCT-Y-1 2 0 BCT-Y-1 5 0 BCT-Y-2 4 0
I NTERNAL DI MENSI ONS ( W ) X( L) X( H)
2 0 0 x3 8 0x2 5 0 8 "X1 5 "X1 0 " 2 8 0 x3 8 0x3 0 0 1 1 "X1 5 "X1 2 " 3 0 0 x3 8 0x4 1 0 1 3 "X1 5 "X1 6 " 3 8 0 x4 1 0x4 6 0 1 5 "X1 6 "X1 8 " 3 3 0 x5 3 0x5 1 0 1 3 "X2 1 "X2 0 " 4 3 0 x5 3 0x5 1 0 1 7 "X2 1 "X2 0 " 5 8 0 x5 3 0x5 6 0 2 3 "X2 1 "X2 2 "
OVERALL DI MENSI ONS ( W ) X( L) X( H)
2 8 0 x4 6 0x3 6 0 1 1 "X1 8 "X1 4 " 3 6 0 x4 6 0x4 1 0 1 4 "X1 8 "X1 6 " 4 1 0 x4 6 0x5 1 0 1 6 "X1 8 "X2 0 " 4 6 0 x4 8 0x5 6 0 1 8 "X1 9 "X2 2 " 4 1 0 x6 1 0x6 1 0 1 6 "X2 4 "X2 4 " 5 1 0 x6 1 0x6 1 0 2 0 "X2 4 "X2 4 " 6 6 0 x6 1 0x6 6 0 2 6 "X2 4 "X2 6 "
OUTPUT POW ER ( w att) 4 0 0 6 0 0 8 0 0 1 0 0 0 1 2 0 0 1 5 0 0 2 4 0 0 FLUI D CAPACI TY ( liter) 1 9 3 2 5 1 7 0 8 9 1 1 7 1 7 4 HEATER 2 3 0 V, 4 A/ 1 KW 2 3 0 V, 5 A/ 1 KW 2 3 0 V, 9 A/ 2 KW 2 3 0 V, 1 3 A/ 1 KW 2 3 0 V, 1 4 A/ 1 KW 2 3 0 V, 1 8 A/ 1 KW 2 3 0 V, 2 1 A/ 1 KW ( BCT = Benchtop Cleaning Tank)
Accessories: Tank Cover, Basket, Drain Valve
Subm ersible box-type ultrasonic cleaning transducers ( arrays of cleaning transducers inside)
Box type immersible ultrasonic cleaning transducers for high power ultrasonic systems including MMM multifrequency wideband sonic and ultrasonic technology.
Ty Types: MPI-ITB pes: MPI-ITB-28 and MPI-ITB 28 and MPI-ITB-40 40
Submersible Ultrasonic Transducer follows traditional design configurations for submersible transducer systems.
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Application
Used wherever sufficient space is available for the installation of submersible transducers.
Construction
The hermetically sealed, welded fabricated enclosure can be easily fitted to the base or side
flexible stainless steel hose. The free end of the hose should project above the liquid level and terminate in a clamp connector box. Screened high frequency cable is then used as the connection to the generator. The distance between the submersible transducer and the generator can be up to 30 m.
Output Frequencies
Submersible transducers working at 28 kHz are ideal for general purpose cleaning. The higher frequencies
Model sizes available
Contact us to get more information about the special sizes made to suit customer specifications.
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Subm ersible Cleaning Transducers: Specification for ordering
Short term available subm ersible m odels are:
MPI -I TB-4 0 , 3 6 - 4 0 kHz subm ersible boxes ( m odel 1 2 3 1 ) : h = 8 0 m m MPI -I TB-2 8 , 2 4 - 2 8 kHz subm ersible boxes( m odel 1 2 3 1 ) : h = 9 0 m m Active Radiating Area: 4 5 0 x 2 7 0 x 8 0 m m & 4 5 0 x 2 7 0 x 9 0 m m
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Standard I ntegrated Transducer Box Specifications
( Other dim ensions available on request)
MODELS: MPI -I TB- 2 8 MPI -I TB- 4 0 4 0 1 0 6 0 2 0 6 0 2 1 1 2 3 0 1 2 3 1 1 2 3 2 1 2 3 3 POW ER 4 0 0 w att 6 0 0 w att 1 2 0 0 w att DI MENSI ONS 1 9 0 x3 3 0 3 6 0 x2 8 0 2 7 0 x4 1 0 2 9 0 x4 4 0 2 7 0 x4 9 0 3 7 0 x3 3 0 4 0 0 x5 5 0 ACTI VE AREA 1 9 0 x2 9 0 3 6 0 x2 4 0 2 7 0 x3 7 0 2 9 0 x4 0 0 2 7 0 x4 5 0 3 7 0 x2 9 0 4 0 0 x5 1 0 MATERI AL SUS3 0 4 , Hard-Cr plating ( OPTI ON: SUS3 1 6 L) TRANSDUCERS 8 ~ 9 pcs 1 2 ~ 1 4 pcs 2 4 ~ 2 8 pcs
( I TB = I ntegrated Transducers Box)
Plate cleaning transducers
Ty Types: MPI-IPT-28 and MPI-IPT-40 pes: MPI-IPT-28 and MPI-IPT-40
Integrated Plate Ultrasonic transducers are generally used where space considerations restrict the installation of submersible transducers.
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Construction
Integrated Plate transducers do not require space within the cleaning tank. The plates are mounted over an aperture cut in the tank wall and the radiating surface is in direct contact with the cleaning medium.
Output
Integrated Plate transducers are available to operate in the 28 kHz frequency band for general purpose cleaning and in the 40, 80 and 134 kHz band for smaller or more sensitive items.
Models
Contact us to get more information about the special sizes made to suit customer specifications.
Standard I ntegrated Plate Transducer Specifications:
MPI Model num ber: I PT- 4 0 1 2 I PT- 6 0 2 0 I PT- 6 0 2 1 I PT- 1 2 3 1 I PT- 1 2 3 2 EFFECTI VE POW ER 4 0 0 W 6 0 0 W 1 2 0 0 W ACTI VE AREA( BxF) 3 6 0 x2 7 0 4 2 0 x3 0 0 5 4 0 x2 1 0 8 0 0 x2 1 0 9 0 0 x1 9 0 PLATE MATERI AL SS- 3 1 6 L ( option: HARD-Cr PLATI NG) TRANSDUCER ELEMENT 8 -9 PC 1 2 - 1 4 PC 2 4 - 2 8 PC ACCESSORY M6 x2 0 SS BOLT, W ASHER, TEFLON PACKI NG
( I PT = I ntegrated Plate Transducer)
I nclusions: Welded steel frame, sealing gasket, fixing screws.
( Other dim ensions available on request)
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MMM TUBULAR TRANSDUCERS: W ideband transducer arrays
Ty Types: MPI-ITT-28 and MPI-ITT-40 pes: MPI-ITT-28 and MPI-ITT-40
Powders Technologies, Catalysts and Free Radicals Creation…
and ultrasonic energy distribution in the tank is very uniform, creating excellent cleaning and liquid processing effects. Strong even cavitation along the entire tube length.
stainless steel with Hard-Cr plating (cavitation resistant, SUS304 and 316L & 20 microns hard Cr plating).
surface-erosion damage is much lower than that of traditional transducers, operating on constant frequency.
depth, capacity of a bath or sonoreactor, load and liquid temperature variations, pressure…
in every available tank or reservoir. MMM tubular transducer is radiating omni-directionally
times longer operating life.
configuration, in any position (vertical, horizontal, diagonal), and may be easily moved form tank to tank.
any position (vertical, horizontal, diagonal).
Central operating frequency 40 kHz
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Standard MMM Tubular Transducer Specifications:
MPI -MODEL I TT-2 8 - 6 0 0 I TT-2 8 - 9 0 0 I TT- 2 8 - 1 2 0 0 I TT-2 8 - 1 5 0 0 POW ER 6 0 0 w att 9 0 0 w att 1 2 0 0 w att 1 5 0 0 w att FREQUENCY 2 8 KHz 2 8 KHz 2 8 KHz 2 8 KHz DI MENSI ON Ø 7 6 .3 x L 3 1 0 m m Ø 7 6 .3 x L 4 6 0 m m Ø 7 6 .3 x L 5 8 0 m m Ø 7 6 .3 x L 6 8 0 m m MODEL I TT-4 0 - 6 0 0 I TT-4 0 - 9 0 0 I TT- 4 0 - 1 2 0 0 I TT-4 0 - 1 5 0 0 POW ER 6 0 0 w att 9 0 0 w att 1 2 0 0 w att 1 5 0 0 w att FREQUENCY 4 0 KHz 4 0 KHz 4 0 KHz 4 0 KHz DI MENSI ON Ø 6 0 .5 x L 3 1 0 m m Ø 6 0 .5 x L 4 6 0 m m Ø 6 0 .5 x L 5 8 0 m m Ø 6 0 .5 x L 6 8 0 m m
(ITT = Integrated Tubular Transducer)
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Option 1A: Ultrasonic Bath with MMM Tube Transducer Option 1B: Flow-Thru Chamber with MMM Tube Transducer
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HI GH I NTENSI TY SONI CATORS
http: / / mastersonic.com/ documents/ mmm_applications/ liquids_processing/ 4-kw-sonicator.pdf
In combination with our fixed frequency generators we offer a wide range of acoustic elements to meet all of your high power Sonicator / Homogenization needs. Using advanced digital generator technology we have set a new standard in high power liquid processing. The new generator design offers new capabilities in tracking shifts in the center operating
probes become de-tuned due to cavitation wear. Our systems can track simple probes over a very large frequency range of ± 500 Hz, a 1,000 Hz window in some cases. That means extended probe life, more reliable operation, and less maintenance. Our converters feature a sealed front mass interface with upper air cooling ports for continuous
may be constructed to your specifications. Standard probes are made of high grade titanium in diameters up to 60 mm Applications include:
Key Features
special order.
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High Power Piston Probe SONICATO High Power Piston Probe SONICATOR
20 kHz Fixed frequency equency
000 watts max tts max
Booster Ratio 1:2.0 1:2.0
Full-wave P wave Probe (t
itanium) )
Diam ameter = 50 eter = 50mm
Length = 250 mm
Very high axial energy produces produces strong cavi strong cavitat tation and acoustic ion and acoustic power for power for mixing, h mixing, homogeniz genization, tion, fl flock &
particle breakdown. le breakdown.
New probe de desi sign al gn also so provi provides hi es high gh radi radial al energy for energy for str strong
cav cavitat itation along the ion along the probe probe length. length.
Ultrasonic P asonic Power S wer Supplies f lies for abov r above-desc e-described single-probe bed single-probe syste syste ar are wel e well optim
zed to delive deliver r very very high ultrasonic energy into a liquid high ultrasonic energy into a liquid load, being fully protected aga load, being fully protected agains nst all acc t all accidenta idental and over l and over-loading
situations. situations. ms s
Power Draw Test: In Water Probe Submerged 50% Amplitude 100% Amplitude Full submerge: 1,000 W 1,500 W ½ Submerge: 600 W 1,000 W ½ Submerge: 600 W 1,000 W ¼ Submerge: 300 W 600 W
What to order (minimal configuration): Co What to order (minimal configuration): Conv nverter, Booster, Probe, and Power Supply erter, Booster, Probe, and Power Supply
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MMM Technology for Cleaning in Supercritical, Liquid Carbon Dioxide
http://mastersonic.com/documents/mmm_applications/mmm_cleaning/cleaning_in_liquid_co2/ Ultrasonic Reactor
Cleaning Station in Supercritical, Liquid Carbon Dioxide
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Pressurized Ultrasonic reactor agitated with Mastersonic Power Supply (visible
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COMPONENTS AND PARTS FOR HIGH POWER COMPONENTS AND PARTS FOR HIGH POWER ULTRASONICS ULTRASONICS
Ultrasonic cleaning transducers for use w ith conventional and w ideband ultrasonic cleaning baths
Different Cleaning Transducers Different Cleaning Transducers
Ultrasonic cleaning transducers for high power ultrasonic systems including MMM multifrequency wideband sonic and ultrasonic technology.
Ultraso Ultrasonic tran ic transducer sducers (IBLT types) s (IBLT types)
im pedance ( low losses)
MP Interco MP Interconsulting sulting ● Marais 36, 2400 Le Loc Marais 36, 2400 Le Locle, Switzerland e, Switzerland www.mpi-ultrasonics.com www.mpi-ultrasonics.com, tel/fax: , tel/fax: +41 +41-32-931 4045 32-931 4045 ● e-mail: e-mail: mpi@bluewin.ch mpi@bluewin.ch 22 Here a re are tw e two of t
e most widely used used, e , excellent nt qualit qualities ies c cleaning eaning transdu transducers cers (alrea (already dy sold in sold in millions of pieces): 28 kHz and 40 millions of pieces): 28 kHz and 40 kHz, 50 Watts: kHz, 50 Watts:
28 kHz 28 kHz, cleaning tran cleaning transducers: MPI-C-28 sducers: MPI-C-28
Total axial length = 8 0 m m , Front m ass diam eter = 4 5 m m , h = 3 9 m m Back m ass diam eter = 3 5 .5 m m , h = 1 9 m m Central operating frequency: 28 kHz Piezoceram ic ring: OD = 3 5 m m , t = 5 m m Continuous operating pow er: 5 0 W atts Best results w ill be achieved w ith MMM pow er supplies Good for applications in MMM technology, and in constant frequency applications MPI -C-2 8 is the general use cleaning and liquid processing transducer
40 kHz 40 kHz, cleaning tran cleaning transducers: MPI-C-40 sducers: MPI-C-40
Total axial length = 4 8 m m , Front m ass diam eter = 5 0 m m , h = 1 9 m m Back m ass diam eter = 3 8 .5 m m , h = 1 4 m m Central operating frequency: 40 kHz Piezoceram ic ring: OD = 3 8 m m , t = 5 m m Continuous operating pow er: 5 0 W atts Best results w ill be achieved w ith MMM pow er supplies Good for applications in MMM technology, and in constant frequency applications MPI -C-4 0 is the general use cleaning and liquid processing transducer
MP Interco MP Interconsulting sulting ● Marais 36, 2400 Le Loc Marais 36, 2400 Le Locle, Switzerland e, Switzerland www.mpi-ultrasonics.com www.mpi-ultrasonics.com, tel/fax: , tel/fax: +41 +41-32-931 4045 32-931 4045 ● e-mail: e-mail: mpi@bluewin.ch mpi@bluewin.ch 23
Wideband, cleaning transducers: Wideband, cleaning transducers: MPI-C-4090M & MPI-C-2575M MPI-C-4090M & MPI-C-2575M
MPI -C-40 9 0M & MPI -C-2 5 75 M, general use cleaning and liquid processing transducers ( know n as VI BRABAR, Vibrating plate transducers etc.) . Good for applications in MMM technology, and in constant frequency applications MPI -C-40 9 0M, operating frequency range w ithout MMM: 4 0 to 9 0 kHz MPI -C-25 7 5M, operating frequency range w ithout MMM: 2 5 to 7 5 kHz Continuous operating pow er ( w ater loaded) : 1 0 0 W atts Best results w ill be achieved w ith MMM pow er supplies
MP Interco MP Interconsulting sulting ● Marais 36, 2400 Le Loc Marais 36, 2400 Le Locle, Switzerland e, Switzerland www.mpi-ultrasonics.com www.mpi-ultrasonics.com, tel/fax: , tel/fax: +41 +41-32-931 4045 32-931 4045 ● e-mail: e-mail: mpi@bluewin.ch mpi@bluewin.ch 24
Ultrasonic Cleaning: How to select the best option
Marais 36 Phone/ Fax: + 41- (0)-32-9314045 2 4 0 0 , Le Locle em ail: m pi@m pi-ultrasonics.com Sw itzerland http:/ / w w w .m pi-ultrasonics.com m pi@bluew in.ch http:/ / m astersonic.com
MPI offers solutions for liquid bath cleaning applications where it is important to deliver uniform and homogenous ultrasonic energy over a large radiating surface. Due to the large radiating surface of the active elements the surface power density is usually on the order of 0.5 to 2 Watts per square centimeter. Such power is providing very good cavitation effects and uniform power distribution throughout the bath or special cleaning chamber. Through the use of standard plate mount transducers, submersible transducers, tubular arrays, or a single- transducer with an integrated resonating bar or tube, we can provide either standard bath systems or custom baths that adapt to existing wash processes. For special cleaning applications that require strong spot washing or cleaning the interior of very small holes or cavities, as found in small machined parts for the watch or telecommunications industry, we can offer a high power probe cleaning SONICATOR. For standard cleaning applications we offer both fixed frequency systems and wideband frequency systems using our unique MMM technology. Advantages of our wideband MMM technology include:
cleaning and reduced hot cavitation zones that can damage small and sensitive parts.
cavitation throughout the bath volume independent of water level.
more thorough cleaning of parts.
cleaning of fine and delicate or heavy parts with the same system.
transducers and the possibility for field upgrades to existing systems. MPI’ liquid cleaning components are designed for heavy-duty industrial applications and can also be scaled to accommodate most any environment. MMM Generators ( Multi- frequency, Multim ode, Modulated) : MMM generators deliver wide-band sonic and ultrasonic energy (ranging from infrasonic up to the MHz domain) through arbitrary shaped solid structures and thick or thin wall metal containers to address a variety of cleaning applications. The secret to MMM Technology is its ability to initiate ringing and relaxing, modulated, multimode mechanical oscillations including harmonics and sub-harmonics. MMM Technology is producing pulse-repetitive, phase, frequency and amplitude- modulated bulk-wave-excitation covering and sweeping an extremely wide frequency band. Such sonic and ultrasonic driving creates uniform and homogenous distribution of acoustical activity
MP Interco MP Interconsulting sulting ● Marais 36, 2400 Le Loc Marais 36, 2400 Le Locle, Switzerland e, Switzerland www.mpi-ultrasonics.com www.mpi-ultrasonics.com, tel/fax: , tel/fax: +41 +41-32-931 4045 32-931 4045 ● e-mail: e-mail: mpi@bluewin.ch mpi@bluewin.ch 25
while avoiding the creation of stationary and standing waves, so that the whole vibrating system is fully agitated. The system offers fine control from a programmable interface and produces high efficiency active power (0% -100% ) available in a range from 100 W up to many kW. System Control: Our Fixed Frequency and MMM Wideband Generators may be optioned for Front Panel Control, Removable Handy Panel Control, or Remote Electronic or PC Control. Converters/ Transducers: Our transducers are based on piezo-electric ceramic stacks and are designed for demanding ultrasonic cleaning applications. Acoustic Elem ents: We offer a large variety of radiating elements that may be customized for a wide range of applications.
baths constructed of stainless steel with integrated bottom or side wall plate converters. System power may range form 100 W up to many kW using Fixed Frequency
MMM wideband generators.
ultrasonic plate arrays for custom stainless steel bath construction. System power may range form 100 W up to many kW using Fixed Frequency or MMM wideband generators.
and custom size submersible ultrasonic box arrays constructed of stainless steel. System power may range form 100 W up to many kW using Fixed Frequency or MMM wideband generators.
MP Interco MP Interconsulting sulting ● Marais 36, 2400 Le Loc Marais 36, 2400 Le Locle, Switzerland e, Switzerland www.mpi-ultrasonics.com www.mpi-ultrasonics.com, tel/fax: , tel/fax: +41 +41-32-931 4045 32-931 4045 ● e-mail: e-mail: mpi@bluewin.ch mpi@bluewin.ch 26
and custom size submersible ultrasonic tube arrays constructed
stainless steel. These tubular systems radiate acoustic energy 360° around the total length of the tube and generate a high degree of effective cavitation. System power may range form 100 W up to many kW using Fixed Frequency or MMM wideband generators.
Ended or Push-Pull Versions) : Standard and custom size submersible ultrasonic bar sonotrodes constructed of solid titanium. These bar systems radiate acoustic energy 360° around the total length of the bar and generate a high degree of effective cavitation. System power may range form 100 W up to 3 kW using Fixed Frequency or MMM wideband generators.
MP Interco MP Interconsulting sulting ● Marais 36, 2400 Le Loc Marais 36, 2400 Le Locle, Switzerland e, Switzerland www.mpi-ultrasonics.com www.mpi-ultrasonics.com, tel/fax: , tel/fax: +41 +41-32-931 4045 32-931 4045 ● e-mail: e-mail: mpi@bluewin.ch mpi@bluewin.ch 27
Ended SONI CATORS:
For special cleaning applications that require strong spot washing or cleaning the interior of very small holes or cavities, as found in small machined parts for the watch
power SONICATOR.
In combination with our fixed frequency generators we
high power Sonicator / Homogenization needs. Using advanced digital generator technology we have set a new standard in high power liquid processing. The new generator design offers new capabilities in tracking shifts in the center operating frequency. Normal generators are unable to manage even minor shifts (30 Hz to 100 Hz) when probes become de-tuned due to cavitation wear. Our systems can track simple probes over a very large frequency range of ± 500 Hz, a 1,000 Hz window in some cases. That means extended probe life, more reliable operation, and less maintenance. Our converters feature a sealed front mass interface with upper air cooling ports for continuous operations. Boosters are available in titanium or aluminum, with or without mounting
Standard probes are made of high grade titanium in diameters up to 60 mm Applications include:
attached to stainless steel or titanium pipe or tube
radiator of Ultrasonic energy to material internal or external to the pipe. These systems simplify treatment of materials in flow through, high temperature
pressurized systems. System power may range form 100 W up to 1,200 W using MMM wideband generators.
rd
Party Transducers: Our MMM generators offer great flexibility in adapting to other supplier’s transducers or ultrasonic baths. We can make inductive and frequency adjustments in the field to
MP Interco MP Interconsulting sulting ● Marais 36, 2400 Le Loc Marais 36, 2400 Le Locle, Switzerland e, Switzerland www.mpi-ultrasonics.com www.mpi-ultrasonics.com, tel/fax: , tel/fax: +41 +41-32-931 4045 32-931 4045 ● e-mail: e-mail: mpi@bluewin.ch mpi@bluewin.ch 28
turn ordinary ultrasonic baths into super cleaning systems. Cleaning System Design Services: We provide consulting and custom design services to aid our clients in construction of cleaning systems for special applications.