WHO WE ARE WHO WE ARE Founded in 2010 by a group of professional - - PowerPoint PPT Presentation
WHO WE ARE WHO WE ARE Founded in 2010 by a group of professional - - PowerPoint PPT Presentation
WHO WE ARE WHO WE ARE Founded in 2010 by a group of professional engineers with extensive background in optoelectronics Composed of experts in material science, thermal management, power driver electronics and optical design
WHO WE ARE WHO WE ARE
- Founded in 2010 by a group of professional engineers with
extensive background in optoelectronics
– Composed of experts in material science, thermal management, power driver electronics and optical design D i d b i i i L A l Sh h d T k d – Designed by engineering teams in Los Angeles, Shenzhen and T
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manufactured in Shenzhen – Manufacturing facility capable of producing over 1.2 million 4ft T8 equivalents annually equivalents annually
- We aim for the highest performance at modest prices, we utilize
talent from around the world to achieve the best possible performance and produce the products where the costs can be p p p driven down
- Currently OEM manufacturing for LG and OSRAM for certain LED
product lines p
WHAT SETS US APART WHAT SETS US APART
- We work with the best LED suppliers, primarily utilizing our
pp p y g solid relationships with LG Innotek and Samsung LED
- We design products ground up from the demand side, all our
designs cater to the specific needs of the lighting market designs cater to the specific needs of the lighting market
- Our products are aimed towards the US and European
markets where labor costs make up a substantial proportion
- f installation costs
- f installation costs
- Our primary objective is long term viability, reliability comes
first and foremost
- Energy savings are a must, our minimum performance metric
is over 100lm/w @ 85CRI across all our product lines and at present, are at the top of the class for each category on DLC p p g y
CURRENT T8 FLUORESCENT LAMPS CURRENT T8 FLUORESCENT LAMPS
- T8 fluorescent lamps have the following metrics and issues:
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– 83~88lm/w typical design lamp efficacy at 25°C ambient temperature – 70~85Ra typical CRI, lower efficacy at higher CRI figures 20K 25K hour 50% (L50) survival life lower when cycling more often – 20K~25K hour 50% (L50) survival life, lower when cycling more often – Suffer fromchromatic shift over time, turning pinkish red to purple – Source of mercury contamination from low recycling levels in the US – Substantial lumen loss from LDD (Luminaire Dirt Depreciation) within months due to dust accumulation above lamps – Lower lux levels due to diffuse light spread, lamps also physically block substantial portions of the light reflected off the reflector
CURRENT T8 FLUORESCENT FIXTURES CURRENT T8 FLUORESCENT FIXTURES
- Common T8 fluorescent fixture performance metrics:
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– 61lm/w, 70Ra - 2x4 parabolic fixture – Lithonia 2PM3N 2 lamp – 73lm/w, 70Ra – 2x4 prismatic fixture – Lithonia 2GT8 2 lamp 61lm/w 70Ra high bay fixture Lithonia IBZ632 6 lamp – 61lm/w, 70Ra – high bay fixture – Lithonia IBZ632 6 lamp – 73lm/w, 80Ra – high bay fixture – Lithonia FGB24 6 lamp – 48lm/w, 80Ra – vaportight fixture – Lithonia VAP 232 2 lamp – 64lm/w, 70Ra – vaportight fixture – Lithonia DMW 232 2 lamp – 77lm/w, 70Ra – low bay aisle fixture – Lithonia AF10 232 2 lamp
T8 LED LAMPS T8 LED LAMPS
- T8 LED performance metrics from other suppliers:
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– 100lm/w, 85Ra, 50K L70, 50K L50 MTBF – OSRAM ULTRA LED T8 – 102lm/w, 83Ra, 60K L70, 50K L50 MTBF – Philips LEDtube T8 104lm/w 83Ra 50K L70 50K L50 MTBF DLC Average – 104lm/w, 83Ra, 50K L70, 50K L50 MTBF – DLC Average
– * For 5000K CCT lamps
- Above Lights LED performance metrics:
– 125lm/w, 88Ra, 80K L70, 50K L10 MTBF – OBS-416 – Diffuse Lens – 135lm/w, 88Ra, 80K L70, 50K L10 MTBF – OBS-416 – Clear Lens / , , ,
– * For 5000K CCT lamps
OUR ADVANTAGES - I OUR ADVANTAGES I
- Use of best LED components
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– LG Innotek – Above Lights is a Tier 1 Customer – Samsung LED – Above Lights is a Tier 1 Customer
- Allows us to source the best binned components from the aforementioned suppliers
- Allows us to source the best binned components from the aforementioned suppliers
- No low quality Taiwanese or Chinese LEDs utilized
- Better performance than Nichia and CREE at better price points
- High color temperature consistency, ±100K within each ANSI standard CCT
- Chip efficacies of 170-180lm/w from obtaining best bins
- Quality PCB materials
– Use of Class 2 PCB for higher reliability Use of Class 2 PCB for higher reliability
- Use of pure polycarbonate resin for optical assemblies
– All other suppliers use recycled PC resin during production to cut costs
OUR ADVANTAGES - II OUR ADVANTAGES II
- Ultra low drive currents
– 16w LED tubes utilize LED drive current of just 38mA
- Reduces heat dissipation per chip at under 0.15w per package
– 5630 PLCC package typically designed to run at 150mA 5630 PLCC package typically designed to run at 150mA
- 5630 PLCC package designed to run at nearly 0.5w per package
- Ultra low lumen depreciation relative to actual LM-80 results
- Low chromaticity shift due to lower operating temperatures
- Optimal thermal management
– PCBs mounted with thermal adhesive onto aluminum heatsinks
- Less thermal stress on solder joints due to lower operating temperatures when
- Less thermal stress on solder joints due to lower operating temperatures when
power cycling, a very common failure mode for power drivers and LEDs
- Solid aluminum heatsink provides tube rigidity and ideal thermal dissipation
OUR ADVANTAGES - III OUR ADVANTAGES III
- Optimal thermal management
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– Substantially larger power driver circuitry footprint
- Reduces heat load to heat sensitive IC components
- Minimizes heat to capacitors, yet another common failure mode for power drivers
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OUR ADVANTAGES - IV OUR ADVANTAGES IV
- Better power driver components and design
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– Use of Nichicon – Japanese made capacitors for substantially longer life – Optimized power driver design reduces capacitor loads and allows for smoother current output and lower ripple amplitudes smoother current output and lower ripple amplitudes
- Driver design reduces electrolyte loss within capacitor, yields L10 MTBF of over
57K hours and L50 MTBF of 133K hours
– No detectable flicker, lowest in its class , – High performance metrics
- 90% power conversion efficiency
– Highest in its class for UL Class 2 low voltage drivers – Constant current 41.4v DC output for optimal efficiency – Utilizes an improved version of the single switch fly-back topology
- 0.992 PF
, 13% THD at 120vAC operation
- 0.920 PF
, 13% THD at 277vAC operation
OUR ADVANTAGES - V OUR ADVANTAGES V
- Quickest installation times
– Our quick retrofit kit allows a typical 2x4 troffer to be retrofitted in under 3 minutes compared to 10-15 minutes using other LED tubes
- Contractors charge $30-$40 per fixture when retrofitting above fixtures with competing LEDs
vs $15 per fixture using our system
– IP65 vaportight fixtures can also be retrofitted in under 3 minutes compared to 10- 15 minutes using other LED tubes
- Contractors charge $20-$30 per fixture when retrofitting above fixtures with competing LEDs
vs $10 per fixture using our system
6 l d 8 l hi h b fi b fi d i j 5 i d – 6 lamp and 8 lamp high bay fixtures can be retrofitted in just 5 minutes compared to 15-20 minutes using other LED tubes
- Contractors charge $40-$50 per fixture when retrofitting above fixtures with competing LEDs
vs $20 per fixture using our system
Refrigeration cases with shelf and canopy T8 fluorescent lighting can be retrofitted – Refrigeration cases with shelf and canopy T8 fluorescent lighting can be retrofitted rapidly with daisy chainable connectors, 100 linear feet of shelves can be retrofitted in under an hour compared to 4-5 hours using other LED tubes
- Contractors charge $500-$800 per 100 linear feet when retrofitting above fixtures with
competing LEDs vs $200 per 100 linear feet using our system competing LEDs vs $200 per 100 linear feet using our system
COMPARISON - I COMPARISON I
- How does it all compare when it comes down to ROI?
L ’ 7 b F32T8 fl b @ 0 88 b ll f d 6 LED b – Let’s compare 7 tubes: a F32T8 fluorescent tube @ 0.88 ballast factor and 6 LED tubes from 70lm/w to 125lm/w @ 2000 lumens each and calculate the cost to operate over the following conditions:
- $0.15/kWh, 16 hours a day, 365 days a year, 5840 hours annually
- 50000 hour life, equivalent to roughly 8.5 years of operation
F32T8 @ 0 88BF 29 A l O ti C t $25 40 Lif O ti C t $208 49 – F32T8 @ 0.88BF – 29w – Annual Operating Cost - $25.40 – Life Operating Cost - $208.49 – 70lm/w tube – 28.6w – Annual Operating Cost - $25.03 – Life Operating Cost - $212.74 – 80lm/w tube – 25.0w – Annual Operating Cost - $21.90 – Life Operating Cost - $186.15 – 90lm/w tube – 22.2w – Annual Operating Cost - $19.47 – Life Operating Cost - $165.47 – 100lm/w tube – 20.0w – Annual Operating Cost - $17.52 – Life Operating Cost - $148.92 – 110lm/w tube – 18.2w – Annual Operating Cost - $15.93 – Life Operating Cost - $135.38 – 125lm/w tube – 16.0w – Annual Operating Cost - $14.02 – Life Operating Cost - $119.14 » Calculations do not factor in possible increases in utility rates cost savings from peak load reductions and assumes life of LED » Calculations do not factor in possible increases in utility rates, cost savings from peak load reductions and assumes life of LED tubes at 50K L10 hours. HVAC load reductions from reduced heat loads are not factored
– 70lm/w and 80lm/w tubes are comparable to fluorescent tubes in performance and establish negligible savings when factoring in relamping costs – Above Lights 125lm/w tubes offer $29.78 savings over the life of the tube compared to 100lm/w tubes not factoring labor cost savings with our quick retrofit kits 100lm/w tubes, not factoring labor cost savings with our quick retrofit kits – Above Lights 125lm/w tubes offer $16.25 savings over the life of the tube compared to 110lm/w tubes , not factoring labor cost savings with our quick retrofit kits – Above Lights 125lm/w tubes save $34.16 in just three years of operation compared to F32T8 fluorescent tubes and $96.80 over the life of the tube, not even factoring in the ddi i l i f l i fl b additional savings from relamping fluorescent tubes
COMPARISON - II COMPARISON II
- What about utility rate increases and HVAC load reductions?
L ’ l k h i i lid b f i i l i i – Let’s look at the same scenario as a previous slide, but factoring in annual increases in utility rates and HVAC load reduction savings:
- $0.15/kWh, 16 hours a day, 365 days a year, 5840 hours annually
- 50000 hour life, equivalent to roughly 8.5 years of operation
- 5% annual increase in utility rates
HVAC SEER l f 10
- HVAC SEER value of 10
– F32T8 @ 0.88BF – 29w – 1st Year Operating Cost - $25.40 – Life Operating Cost - $261.35 – 70lm/w tube – 28.6w – 1st Year Operating Cost - $24.92 – Life Operating Cost - $256.41 – 80lm/w tube – 25.0w – 1st Year Operating Cost - $20.85 – Life Operating Cost - $214.27 – 90lm/w tube – 22.2w – 1st Year Operating Cost - $17.69 – Life Operating Cost - $183.26 – 100lm/w tube – 20.0w – 1st Year Operating Cost - $15.15 – Life Operating Cost - $157.66 – 110lm/w tube – 18 2w – 1st Year Operating Cost - $13 08 – Life Operating Cost - $136 71 110lm/w tube – 18.2w – 1 Year Operating Cost - $13.08 – Life Operating Cost - $136.71 – 125lm/w tube – 16.0w – 1st Year Operating Cost - $10.60 – Life Operating Cost - $111.57 » Calculations do not factor cost savings from peak load reductions and assumes life of LED tubes at 50K L10 hours.
– Above Lights 125lm/w tubes offer $46.09 savings over the life of the tube compared to 100lm/w tubes , not factoring labor cost savings with our quick retrofit kits – Above Lights 125lm/w tubes offer $25.14 savings over the life of the tube compared to Above Lights 125lm/w tubes offer $25.14 savings over the life of the tube compared to 110lm/w tubes , not factoring labor cost savings with our quick retrofit kits – Above Lights 125lm/w tubes save $46.67 in just three years of operation compared to F32T8 fluorescent tubes and $149.78 over the life of the tube, not even factoring in the additional savings from relamping fluorescent tubes