What You Need to Know about Surge Protection Surge Protection - - PowerPoint PPT Presentation

what you need to know about surge protection surge
SMART_READER_LITE
LIVE PREVIEW

What You Need to Know about Surge Protection Surge Protection - - PowerPoint PPT Presentation

1 What You Need to Know about Surge Protection Surge Protection Curtis McCombs 2015 Course Objectives Upon completion of this course you will be able to: Define the basic principles of a transient surge Identify the causes of


slide-1
SLIDE 1

What You Need to Know about Surge Protection

1

Surge Protection

Curtis McCombs 2015

slide-2
SLIDE 2

Course Objectives

Upon completion of this course you will be able to:

  • Define the basic principles of a transient surge
  • Identify the causes of surge events
  • Describe how transient surge affects you today
  • Describe how transient surge affects you today
  • Explain how an SPD works
  • Describe how to use surge protection correctly
  • Identify important surge protection codes and

standards and their requirements

slide-3
SLIDE 3

Surge Protection Overview

3

slide-4
SLIDE 4

What is the purpose of a Surge Arresters and Surge Protective Devices (SPDs) ?

> To protect your distribution equipment > To protect your critical and sensitive equipment

Confidential Property of Schneider Electric

This is done by diverting and limiting damaging transient voltages and currents.

slide-5
SLIDE 5

What is a Transient Surge?

> A surge or transient is a

voltage spike that only lasts a few millionths of a second (the “blink of an eye” is thousands of times longer than the

Confidential Property of Schneider Electric

1 cycle at 60 Hz = 16.6 milliseconds Transient event (between red lines) approximately 500 microseconds

times longer than the typical surge). > A surge can contain thousands of volts and thousands of amps.

slide-6
SLIDE 6

What is NOT a Transient Surge?

Sustained Overvoltage Harmonics

Confidential Property of Schneider Electric

Undervoltage Powerfactor Imbalance

Surge Protective Devices are designed to protect against

  • ne thing Transient Surge
slide-7
SLIDE 7

Where do Transient Surges Come From?

20% outside

Elevators Air conditioners Lightning Electrical Accidents Pump Motors

80% inside 20% outside

Blower Motors Switching Cap Banks Utility Grid Switching Air compressors

80% inside

Office Copiers

Impulse transients

Typical of External events (Larger, higher energy)

Oscillatory transients

Typical of Internal events (Smaller, lower energy)

slide-8
SLIDE 8

$80B $80B

“Power related problems cost companies over $80 billion a year”

(Source: Lawrence Berkeley National Laboratory)

The Effects of Transients on Business

“Industry experts estimate that power surges cost businesses $26 billion annually in lost time and equipment repairs and replacements”

(Source: Insurance Institute for Business & Home Safety)

High Facility Maintenance Costs Equipment Failure

  • Long-term System Degradation
  • Process disruptions
  • Data Loss or Corruption
  • Costly Downtime
  • Safety to drinking water
slide-9
SLIDE 9

Expanded Use of Electronics

  • Sensitive Instrumentation
  • Computerized Work Stations
  • Industrial Machine Tools
  • Automated Irrigation Controls

Transients – A Problem of “The Electronic Age”

  • Automated Irrigation Controls
  • Programmable Logic Controllers
  • Security Systems
  • Motor Control Systems
  • Communications
  • Data Centers

What doesn’t have some level of ‘control’ associated with it today ??

slide-10
SLIDE 10

How a Surge Protective Device Works

10

slide-11
SLIDE 11

How does an SPD work?

SPD Method of Operation

1. The SPD is installed in a parallel path with respect to the load. 2. When a surge voltage does come down the line, the SPD will respond in nanoseconds creating a low impedance path through the components within the SPD. 3. Current will flow through the path

  • f least resistance.

4. The SPD becomes the path of least resistance and shunts the damaging energy before it is

The purpose behind installing any SPD is to divert damaging voltage and currents away from down stream equipment.

Confidential Property of Schneider Electric

damaging energy before it is forced through the down stream protected equipment. 5. NO SPD will shunt 100% of the initial surge energy away from the load. 6. There is always some voltage/current that will be pushed through the load. 7. But if the SPDs are installed correctly and in the proper location, this Surge Remnant is well below the damaging level of the protected equipment.

slide-12
SLIDE 12

The Best Surge Protective Device is Only as Good as its

Practical Application of Surge Protection

is Only as Good as its

Location and Installation

slide-13
SLIDE 13

Cascading - Location

Cascading (layering) your protection throughout your facility insures proper protection for your equipment.

L

Remember - Majority of disturbances come from within a Facility (80%)

Confidential Property of Schneider Electric

Loa d

N

SPD SPD SPD SPD

Point of Use (Cat A) Branch (Cat B) Distribution (Cat B)

ANSI/IEEE C62.41.1

Service Entrance (Cat C)

slide-14
SLIDE 14

Where to install Surge Protection

At the service entrance – to protect from externally generated surges

– Externally generated surges can be the highest energy surges

At any panels that have conductors that exit the building – to protect from alternate paths for lightning induced surges to enter

– Outdoor lighting – Rooftop HVAC – Outdoor equipment (Points often identified as ‘back door’) – Outdoor equipment (Points often identified as ‘back door’)

Panels feeding critical loads – IEEE Emerald Book

– “For large surge currents, this diversion is best accomplished in several stages. The first diversion should be performed at the entrance to the building, then, any residual voltage resulting from the action of the first protective device can be dealt with by a second protective device at the power panel of the computer room, or at the terminals of a connected load, or both.”

Critical loads

– Point of Use

slide-15
SLIDE 15

Recommended Protection Levels

  • kA ratings may be modified to correspond with the intensity and frequency of

transients.

  • High lightning areas or areas with a high frequency of Utility grid switching surges,
  • etc. may require an increased kA rating.
  • The higher the frequency of surges, the higher the kA rating should be.
  • The dollar value of sensitive electronic equipment which receives power from the

Branch Panel needs to be considered.

Service Entrance Up to 240 kA Distribution

Rule of Thumb:

The higher the kA rating on the product, the better its withstand capability and overall

  • robustness. For each level of protection (cascading) cut the kA rating by half.

Load

SPD SPD SPD SPD

Branch 80-120 kA Up to 240 kA Distribution 120-160kA

slide-16
SLIDE 16

Lead Length - Installation

Resistance Inductance Current Impact on Clamping Voltage

slide-17
SLIDE 17

Lead Length Challenges

Limited Horizontal distance Limited space between panels

slide-18
SLIDE 18

Integral versus External

Integral

– can be provided in all new equipment such as switchgear, switchboards, panelboards, motor control centers, and bus duct. – can be provided as retrofit for switchboards (I-Line mount), motor control centers, and bus duct.

External External

– is required for retrofit for panelboards or in cases where space inside

the equipment is not available.

Benefits of Integral versus External

– Minimized lead lengths – improves overall performance and protection – Reduces footprint required by external products – Coordinated design between SPD and distribution equipment

slide-19
SLIDE 19

How Big of SPD is Needed?

SE Lightning Study

> July 15, 2000 Tampa Bay Area > National Lightning Detection Network

slide-20
SLIDE 20

SE Lightning Study (cont)

> 14 Hour Storm > 33,863 Recorded Lightning Strikes > Cloud to Ground Strikes

slide-21
SLIDE 21

SE Lightning Study (cont)

> 2,597 Positive Strokes

98% less than 60kA

> 31,266 Negative Strokes

98% less than 60kA

2 strokes approached 180 kA

slide-22
SLIDE 22

SE Lightning Study (cont)

It depends on where the

IEEE C62.41.1-2002

It depends on where the stroke hits — but ANSI/IEEE indicates 30% or less of the stroke current would enter a facility.

slide-23
SLIDE 23

Industry Codes, Standards and other reference documents.

23

reference documents.

slide-24
SLIDE 24

National Electrical Code

Section 280

  • Surge Arresters – Above 1,000 volts

Section 285

24

Section 285

  • Surge Protective Devices (SPDs)

1,000 volts and below

slide-25
SLIDE 25

National Electrical Code

C.O.P.S

"power systems for facilities or parts of facilities that require continuous

  • peration for the reasons of public

safety, emergency management, national security, or business continuity.“

25

708 – Critical Operation Power System continuity.“

Surge Protection Devices:

Surge protection devices shall be provided at all facility distribution voltage levels.

slide-26
SLIDE 26

National Electrical Code

Emergency Systems

Safe egress Panic control Building safety systems (alarm, communications) Building mechanical systems (elevators, ventilation) Prevention of catastrophic industrial process failure

26

700.8 - Emergency Systems process failure

Surge Protective Devices:

A listed SPD shall be installed in or on all emergency systems switchboards and panelboards. 2014

.

slide-27
SLIDE 27

Underwriters Laboratories

ANSI/UL 1449 Surge Protective Devices

Third Edition effective September 2009

TVSS to SPD Introduction to Types of SPDs (Type 1,2,3,4) Voltage Protection Rating Nominal Discharge Current Rating

Fourth Edition effective September 2014

Clarification Additional testing not in effect till 2016 (PV)

27

Industry Standard

Additional testing not in effect till 2016 (PV)

ANSI/UL 96A Lightning Protection Systems ANSI/UL 1283 Electromagnetic Interference filters

slide-28
SLIDE 28

Institute of Electrical and Electronics Engineers

ANSI/IEEE C62.41.1 – 2002

IEEE Guide on the Surge Environment in Low Voltage (1000V and Less) AC Power Circuits:

ANSI/IEEE C62.41.2 – 2002

IEEE Recommended Practice on characterization

  • f Surge Voltages in Low Voltage AC Power

Circuits:

ANSI/IEEE C62.45 – 2002

IEEE Recommended Practice on Surge Testing for Equipment Connected to Low Voltage AC Power

28

Industry Guidelines Equipment Connected to Low Voltage AC Power Circuits:

ANSI/IEEE C62.62

Test Specifications for Surge-Protective Devices (SPDs) for Use on the Load Side of the Service Equipment in Low-Voltage (1000 V and Less) AC Power Circuits

ANSI/IEEE C62.72

IEEE Recommended Practice on the Application of Surge Protective Devices in Low Voltage AC Power Circuits:

slide-29
SLIDE 29

ANSI/IEEE C62.41.1-2002

IEEE Guide on the Surge Environment in Low Voltage (1000V and Less) AC Power Circuits:

ANSI/IEEE C62.41.2-2002

IEEE Recommended Practice on Characterization of Surge Voltages in Low Voltage AC Power Circuits:

Codes & Standards

Voltage AC Power Circuits:

Guideline Guideline

ANSI/IEEE C62.45-2002

IEEE Recommended Practice on Surge Testing for Equipment Connected to Low Voltage AC Power Circuits:

ANSI/IEEE C62.72-2007

IEEE Recommended Practice on the Application of Surge Protective Devices in LowVoltage AC Power Circuits:

slide-30
SLIDE 30

Questions ?

30

THANK YOU !!