Water Conservation at Bailey Nurseries By: Christine Pelto MnTAP - - PowerPoint PPT Presentation

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Water Conservation at Bailey Nurseries By: Christine Pelto MnTAP - - PowerPoint PPT Presentation

Water Conservation at Bailey Nurseries By: Christine Pelto MnTAP Advisor: Mick Jost On-Site Supervisor: Jean-Marc Versolato Introduction About to start last semester at University of Wisconsin-Madison Engineering student with focus on


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Water Conservation at Bailey Nurseries

By: Christine Pelto MnTAP Advisor: Mick Jost On-Site Supervisor: Jean-Marc Versolato

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Introduction

  • About to start last semester at

University of Wisconsin-Madison

  • Engineering student with focus
  • n water resources
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Bailey Background

  • Large whole sale plant

nursery

  • Farms in Minnesota,

Illinois, Washington, Oregon, and Georgia

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Nord Farm: Recycling Water for Irrigation Container East: Optimizing Irrigation

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Container East Nord Farm

N

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Why Change?

  • Located in North and East Groundwater

Management Area

  • Identified as a large groundwater user
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Nord Farm

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Goal: Reduce amount of groundwater used for irrigation by utilizing pond water

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Background

  • 54 million gallons

consumed in 2016

  • Pump from west

pond

  • 6.5 million gallons

N

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Irrigation

  • Greenhouses

connected by drainage tiles

  • Seedbeds

drain to East pond

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Rainfall

  • Water ends up

in drain or pond

  • Gutters on

greenhouses send it directly to pipes

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Rainfall in the Seedbeds

  • 75% drains to

the East pond

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Reducing Sediment in Pipes

  • Prevent and remove

sediment in pipes

  • Drainage berm will

reroute the rainfall away from problem area

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Drainage Berm

  • Directs water

towards East Pond

  • Reduces sediment

and rock in pipes

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New Drainage Berm at Work

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Water Conveyance to West Pond

  • Gate prevents backflow

into East pond

  • Becomes settling pond

for water from seedbeds

  • Water is pumped into

pipe connecting East and West ponds

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Water Availability from Different Areas Around Nord

Greenhouses

  • 85% of rainwater is recoverable
  • 22 million gallons of water available/year

Seedbeds

  • 35% of rain and irrigation water is recoverable
  • 10 million gallons of water available/year

Roads, Buildings, etc

  • 55% of rainwater is recoverable
  • 21 million gallons of water available/year
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System Components

Aeration

Pumping Filtration Acid

Chlorine

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System Components

Aeration

Pumping Filtration Acid

Chlorine

Circulates water in pond Reduces algae

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System Components

Aeration

Pumping Filtration Acid

Chlorine

500 GPM Pumped through pipe at bottom of pond

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System Components

Aeration

Pumping Filtration Acid

Chlorine

Sand filtration 50 microns

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System Components

Aeration

Pumping Filtration Acid

Chlorine

Lowers pH of pond so treatment is effective

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System Components

Aeration

Pumping Filtration Acid

Chlorine

Kills pathogens harmful to plants

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System Components

Aeration

Pumping Filtration Acid

Chlorine

= $10,000 savings/year

60% less acid needed 30% more chlorine needed

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Piping

  • Underground

to first greenhouse

  • Sent through

Production to holding tank

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Schematic Diagram of the Process the Water will Undergo

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Quotes for Each Component of System

Components Cost Notes Water Quality $55,000 Aeration, clean drains Pump + Piping $55,000 Pump, piping, VFD Electric Connection $44,000 Getting power out to pond Treatment $46,000 Filters, acid, chlorine, flow meter East Pond $4,000 Pump, electric Total Cost $204,000 Dependent on final quote decisions

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Water Savings = 38 million gallons

Drainage Conveyance Collection Filtration Treatment Irrigation

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Recommendations

Trial Result Ideal Recommendation Water Holding Capacity 28% 45-65% Change substrate to have higher water capacity Plant Available Water 44% > 25% No Change Sprinkler Irrigation Uniformity 84% > 80% No Change Irrigation Capture Factor Cones = 98% < 100% Might need to water more Roses = 112% > 100% Might be able to water less Leaching Fraction 1 gallon = 29% 10-15% Can water less frequently 2 gallon = 10% 10-15% Might need to water more

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Potential Savings

  • 10 million gallons
  • More if further steps are taken
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Conclusion

  • Annual water

savings of 38 million gallons at Nord Farm

  • 10 million gallons

at Container East

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Personal Benefits

  • Gather data from a variety of places
  • Independent and team work
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Special Thanks To:

Laura Erickson Dave Gross Mike Hoffman Doug Schute Jean-Marc Versolato

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