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Valorisation of Effluents from Anaerobic Digestion as Single Cell Protein Focus on Safe Gas Supply Borja Valverde Prez Bioenergy and Microbial Ecology and Technology Laboratory (Metlab) research groups August Z. Zachariae, Astrid F.


  1. Valorisation of Effluents from Anaerobic Digestion as Single Cell Protein – Focus on Safe Gas Supply Borja Valverde Pérez Bioenergy and Microbial Ecology and Technology Laboratory (Metlab) research groups August Z. Zachariae, Astrid F. Kjeldgaard, Zahra Rasouli, W ei Xing, Alejandro Palom o, Martina D’Este, Davide De Francisci, Mathias L. Pape, Barth F. Sm ets, I rini Angelidaki @borkram

  2. Agenda Microbial protein and its impact on nitrogen cycle Co-cultivation of green microalgae and methanotrophic bacteria Bubble-free membrane bioreactor 2

  3. Microbial protein and Methane Oxidizing Bacteria ( MOB) W hat is m icrobial protein? : protein produced by microbes, which can be used as feed ingredient (EU approved!) W hy MOB? : Bacteria have high growth rates and crude protein content compared to algae and fungi. Compared to algae, the cultivation of MOB’s is less space demanding. 1 st generation process already exists: natural gas and synthetic nitrogen resources [ http: / / www.unibio.dk ] Methane can be produced from most organic waste at a relatively low cost.

  4. Anthropogenic nitrogen cycle Atm osphere GHG’s Consequences include: GHG’s Manure N 2 N 2 N 2 GHG’s NH 3 GHG’s • Clim ate change • Eutrophication and other chem ical pollution of aquatic Livestock ecosystem s Anim al Synthetic Acid Land-use change  deforestation and other habitat products • N-Fertilizer ~ 145 Mt/ y losses WWTP Haber-Bosch Croplands • Natural resources depletion N-fixation Leaching/ run-off of reactive N > 1 % of global Consumers energy Surface and consumption ground water

  5. Closing the nitrogen drain SCP production Manure Atm osphere SCP GHG’s GHG’s N 2 N 2 N 2 GHG’s NH 3 GHG’s Livestock Anim al Synthetic products N-Fertilizer WWTP Haber-Bosch Croplands NH 3 N-fixation Leaching/ run-off of reactive N CH 4 Consumers SCP Surface and ground water SCP production

  6. 6 Nutrient Managem ent – Traditional Biogas – energy Nutrients – fertilizer Manure approach

  7. Nutrient Managem ent – Nutrient Upcycling and Reuse in Agriculture Single Cell Protein Biogas Manure Ferm enter Nutrients Plant Grow th Prom oters 7

  8. Focus on Safe Gas Supply

  9. 9 Rasouli et al., 2 0 1 8 ( BEJ ) Co-cultivation of algae and m ethanotrophs

  10. Co-cultivation of algae and m ethanotrophs Blue: CH 4 Red: CO 2 Green: O 2 o The consortium effectively removed organic carbon and nutrients o Imbalance between photosynthesis and methane oxidation o Level of explosion is achieved! o Further optimization is needed 10

  11. Co-cultivation of algae and m ethanotrophs Contains the essential am ino acids for chicken 11

  12. Bubble-free m em brane bioreactor Cultivation of a mixed culture of methane oxidizing bacteria First experiences: • Suboptimal supply of gasses leads to biofilm formation • Leakage of gases and building of headspace • Progressive lose of methanotrophs

  13. Bubble-free m em brane bioreactor Progressive lose of methanotrophs • Methylococcales (pink) • Methylophilales (light green) 13

  14. Bubble-free m em brane bioreactor After gas supply optimization  good oxygen to methane ratio • Biomass grows in suspension • Microbial protein content increased  potential recovery of methanotrophic biomass • Minimization of gas leakage and avoidance of head space 0,08 After optimization Before optimization 0,07 0,06 g ‐ amino acid/g ‐ DW 0,05 0,04 0,03 0,02 0,01 0 14

  15. Take hom e m essage • Both proposed options can produce biomass suitable as feed ingredient • Co-cultivation of green microalgae and methanotrophs o Challenges • Photosytensis and methane oxidation need to be balanced • Complex process control is needed o Opportunities • Valorization of the carbon dioxide from biogas • Bubble-free membrane bioreactor o Challenges • Risk of carbon dioxide accumulation from biogas and methane oxidation o Opportunities • Operation below the low explosive limit 15

  16. @I riniAngelidaki @Metlab_ DTU Acknow ledgem ent

  17. W hat happens w ith the real pollutants? Who are the bad guys? How do we get read of them? Heavy metals Membrane filtration Impurities Bio-electrochemical systems Pathogens Pharmaceuticals Antibiotic resistance genes NH 3 NH 3 NH 3 NH 3 NH 3 NH 3 NH 3 NH 3 NH 3 NH 3

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