TQM-Europe Version 002-E vom 28.03.2018
TQM Introduction from 2013 � Informationen about the Company … … to 2012 TQM is specialized in the efficient 1919 - 2010 development and production of large, high-quality series tools for sheet metal forming, mainly for the production of dimensionally high quality series parts. Tool Shop As former “Laepple toolshop", we have benefited from tool competence since 1919. � 170 highly qualified and well-trained employees ensure quality at a high level. Our project managers accompany tool projects from the engineering phase till delivery and, if necessary, home line tryout in the customer press. � Manufacturing information � Types of Dies: Line-Dies, Transfer-Dies, Progressive-Dies, Draw-, Flange-, Form- and Trim-Dies. Of cource, you will also receive from us the Gauge for measurement. � Projects: Support, assembly till function-stroke, spotting, modification, optimization. Projects from Engineering till Note 1. The engineering activities are procured externally and are 100% managed by TQM. � Formable Materials: Conventional Steel- and Draw-Quality, high strength Steel, Tailored Blanks, Precoated Steel, Aluminum alloyed Steel for Structure- und Outer-panels. � Panels (mostly Body Parts): Our Portfolio Outer-panels, Inner-Panels, Structure-Panels, Carrier- and Floor-Panels. Side-Panels, Doors, Hoods and Tailgates, Roofs, Fenders, Pillars, Frontend, Reinforcement-Parts … TQM-Europe 23.04.2018 2
Processes and services Tool-Assembly Machining Optimization Engineering Tryout (external) und Commisioning TQM-Europe 23.04.2018 3
Machining Systems of Machining: ■ CAM - Manufacturing � 12 Tebis-Licenses � Tebis Interfaces � Catia V5 � STL-Daten � Siemens NX ■ Photogrammetrie ■ 3-Achs- / 5-Achs- / HSC-Milling � Table-size up to 5.500 x 3.500 mm � Headroom up to 1.700 mm � Traversing distance up to Droop & Rein HSC 6.500 x 4.500 mm � Table-loading max. 40 to. Grundbearbeitung High-Speed-Cutting Bettfräsmaschine TQM-Europe 23.04.2018 4
Tool Assembly ■ Assembly of tools till functioning ■ … until accepting spotting picture ■ … until Note 3 ■ … until Note 1 ■ Manufacturing at TQM Europe (Heilbronn) ■ Great experience of total projects ■ Flexible implementation of order volumes according to customer requirements ■ Production according to customer standards ■ Quality according to German quality standards ■ Schedule and milestones in close cooperation with our customers ■ Communication in the language of the customer TQM-Europe 23.04.2018 5
Tryout ■ Upon customer request, the tools are grinded with the stone after HSC machining and the sheet thickness is spotted into a constantly bearing picture in our tryout presses. Due to the decades-long specialization in the high requirements for outer skin parts, the tools are exclusively matched by TQM-Europe employees. ■ Thanks to decades of specialization in the demanding requirements for exterior body parts, the tools are being prepared by experienced TQM-Europe employees for the subsequent component optimization projects. ■ Ensuring the required component quality by • Elimination of cracks and folds in the sheet metal part • Introduction of proven technical adjustments and corrections • High experience through versatile and different requirements in the service sector. ■ Production of pre-production parts during the try-outs is possible ■ Manufacturing of small batches TQM-Europe 23.04.2018 6
Presses The presses of TQM are mainly used for tryout and optimization of the drawing, trimming and forming tools. In addition, a Pre-series and small batch production in these presses is possible. TQM Europe has: • 5 Presses with a table length of 5 m • 2 Presses with a table length of 4 m and 4,25 m (4 m) • 7 Presses with a table length of 2,75 m to 3,20 m (3 m) TQM-Europe 23.04.2018 7
Optimization ■ Tool and component optimization at our customers worldwide ■ Optimization Objects Execution in the service sector or � Cracks, folds, surface quality, tolerances Use of TQM-Europe specialists within the process chain � Defect areas, cutting burr, scrap disposal etc. � … ■ Examples � Door handle � Tank cut-out � Top of fender ■ Target � Guarantee Tolerances of the panels � Surface Quality (outer panels) � Safety of the hole forming process � Safety of process and lifetime of tools TQM-Europe 23.04.2018 8
Home-Line-Tryout ■ Home-line-tryout in the customers Press shop worldwide ■ The home-line tryout is always carried out with TQM-EU specialists and possibly in cooperation with TQM ■ Matching – Modifications according to the customer‘s specification are carried out during the course of commissioning ■ Optimization of tools up to production stage ■ Ensuring the process ■ Final acceptance of the tools and press parts by the customer together with the responsible persons of TQM-Europe ■ Communication in the language of the customer (german, english … ) ■ Accompanying the start of productions TQM-Europe 23.04.2018 9
Collaborative Projects – Main task Projects of TQM-Group (Collaborative Projects): ■ Project management is done by TQM-EU ■ Manufacturing of the tools is carried out primarily at TQM-China in consultation with our customer. ■ TQM-EU specialists are responsible for the production of tools in China ■ Quality Loops takes place in China or in Germany , but in principle with TQM-Europe specialists. ■ Project processes are coordinated with the customer ■ Optimal use of cost advantages by TQM-China and the know-how of TQM-EU TQM-Europe 23.04.2018 10
Collaborative Projects – The Process at TQM Example of Performance TQM-Europe – Product Developement Product Developement Partner for European Customers (Automobilindustrie) (Automobilindustrie) TQM-China Analyse of feasibility, Analyse of feasibility, Methode - Methode - Developement Developement Die - Design Die - Design Manufacture of tools, Manufacture of tools, (Casting, Milling, (Casting, Milling, Assembly) Assembly) Q-Loops & Q-Loops & Try Out Try Out TQM-Europe 23.04.2018 11
Qualitymanagement � as a certified company , we conside all relevant standards and laws as well as to the relevant directives of the automotive industry � our comprehensive and experienced integrated management system takes care of all the necessary quality-, environmental and work safety aspects for taking well our customers, our employees and the environment � Our Customers our aim is to build and maintain long-term, partnership-based relationships with our customers. We are proud to be among the customers of TQM and the former Läpple tool shop: TQM-Europe 23.04.2018 12
Current information With the purchase of premises, halls and buildings completed at the end of 2017, TQM will produce more effectively in the short term, since the new floor plan means that the production process is optimally structured. Investments are already planned as follows: • Additional large hydraulic presses for tryout and optimization support. • Additional state-of-the-art milling machines for 5-axis machining TQM-Europe 23.04.2018 13
TQM – Ihr Partner For parts of processes or total projects, TQM is always your competent Partner TQM-Europe 23.04.2018 14
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