TOOLS FACTORY MACHINERY FOR THE PLASTICS INDUSTRY THERMOFORMING - - PowerPoint PPT Presentation
TOOLS FACTORY MACHINERY FOR THE PLASTICS INDUSTRY THERMOFORMING AND VACUUM FORMING MACHINES 5 AXIS CNC MACHINING CENTERS BAND SAWS, HEATING OVENS, CNC ROUTERS ABOUT US TOOLS FACTORY company is leader in Central and East
MACHINERY FOR THE PLASTICS INDUSTRY
VACUUM FORMING MACHINES
CENTERS
CNC ROUTERS
TOOLS FACTORY company is leader in Central and East Europe in production machinery for plastics and rubber industry. These are mainly machines like thermoforming and vacuum forming machines in different configurations adjustable for customers, cnc milling machines used for mold production for thermoforming and vacuum forming machines, horizontal band saws working together with thermoforming and vacuum forming machines, devices used for cutting thermoforming materials directly on end thermoforming process. We have many years of experience in the production
machinery for various industries puts us in the forefront of the best companies producing this type of equipment. The company's development strategy is a systematic quality-manufactured equipment and services, using modern equipment and specialised staff.
THERMOFORMING AND VACUUM FORMING MACHINES
SERIES
Significant innovation of our machines lies in the ability to adjust the heating rate of each heater individually using a touch operator panel by Omron Electronics, where you can adjust the percentage value of each heater individually, using the PLC and temperature figures of material are
solution that has been implemented into our thermoforming machines is stepless and motorised window plate and clamping frame adjustment in both axis x and Y.
internet,
during it informing about the initiation process or missing,
THERMOFORMING AND VACUUM FORMING MACHINES
SERIES
Thermoforming machine with automatic feeding system. (sheet loader) Automatic feeding system (loading material and unloading finished product) – device cooperating with thermoforming machine using vacuum cups for loading plate. System driven by electric gear motors. Unloading the finished molding goes together with loading the new sheet. The frame clamping the material after the completion of the process of formation raises a finished product with the use of pneumatic transoms above the level of the tray, and then the product is dropped on it. The device who is cooperating with the feeder is centering table. The device is used to positioning pallets of material for thermoforming. The additional feeder has a safety control system and sheet separator equipment for secure loading
FEEDING SYSTEM CENTER TABLE
HALOGEN LAMPS
THERMOFORMING AND VACUUM FORMING MACHINES
SERIES
Thermoforming machine with automatic roll feeder. Roll stand system (loading material) – device cooperating with thermoforming machine. Process is based on feeding a materiaL by use the roll feeder. That is moved automatically by the machine. Thermoforming machine with automatic roll feeder included:
ROLL FEEDER GRIPPING SYSTEM
WITH ROLL FEEDER
IDEAL SOLUTIONS
UNIVERSAL CLAMPING FRAME
Universal Stainless Steel Clamping frame with a precision regulated working area, provides full control of the required production dimensions, also allowing the
change the working area formation, within seconds. Indeed, mounted onto the frame, two extremely precise servo-motors are driving the values in both axis ( X -Y ), making the frequent changes possible without slowing down Production. Ex: Changes needed, raw material changes, program choice, mould change , etc.
WINDOW PLATE SYSTEM
Stepless and motorised window plate adjustment in both
system of 4 aluminum plates, controlled by servo drives, made like basically aperture on a camera with specialized heating system plates. It allows for quick retooling the machine to a new workspace using a smooth adjustment plates in both axes.
THERMOFORMING AND VACUUM FORMING MACHINES SERVO-DRIVE electric motion system
All adjustment-moving parts of the machine today can be automated to forward motion through the use of electric servo drives. Such as:
THERMOFORMING AND VACUUM FORMING MACHINES
IDEAL SOLUTIONS
TYPES OF HEATERS
CERAMIC QUARTZ HALOGEN
PROPORTIONAL VALVE
SYSTEM OF QUICK EXCHANGE OF MOLD
System built on a mobile work surface where we have the opportunity to unlock pneumatic clamps with guide rollers, and go outside from workspace thermoforming with mobile work surface machine. Then, after mounting the mold on the counter and inserted into the working chamber.
PERCENT REGULATION
precise regulation each heating elements of upper and bottom heater by means of LCD tactile panel. The function used very often. It's purpose is to set a precise temperature of radiators where the radiators closest to the clamping frame material will have a higher losses temperature because of the taking of heat from the ambient. With this function, you can individually control the temperature of each of the radiators installed in the furnace. Percentages values are stored in the controller memory while saving programs.
THERMOFORMING AND VACUUM FORMING MACHINES
IDEAL SOLUTIONS
CENTRAL VENTILATION SYSTEM
This system for cooling the moulded items, with a central fan and a filter, reduces the time needed to cool the moulded item. The central fan with a pre-filtration system comes with an air inlet at the floor level, where the air is much cooler than the air above the machine. This fan system produces less noise than centrifugal drum fans do. The cooling system uses directional nozzles with automatic blowing angle adjustment through the operator’s touch panel, without having to climb onto the machine to make the necessary adjustments. The cooling system comes with a system for measuring the purity of the filtration system. When the filter needs changing, a message is displayed on the touch panel.
5 AXIS CNC MACHINING CENTERS
SERIES
PROBE SPINDLE SERVO-DRIVE watch movie CNC SYSTEM
5-axis CNC milling machine characterized by a range of motion X 0-3000, Y 0-1750, Z 0-890, A +/- 120, endless C-axis and weight of 8000 kg. 10 kW HSD spindle with maximum rotation speed 24000 rpm. 5-axis milling machines are used, for example, in manufacturing moulds and models for thermoforming, lamination and finishing of draw pieces. Working with wood, wood-like and composite materials, resin and aluminium. Reverse engineering and quick programming by machine learning are easier and more comfortable thanks to touch probe for workpiece
modern Mitsubishi controller and servo drives guarantee high precision and accuracy with high speed machining.
X 1500-3000, Y 1500-5000, Z 700-1000,
for tool setting and breaking detection, repeatability: 0,001 mm
hand controller for comfortable manual control
MOBILE TABLE
4 AXIS AND 3 AXIS CNC MILLING MACHINES
SERIES
watch movie 4 AXIS TOOL MAGAZINE CNC milling machine. You can cut and mill plastics, wood and wood-based materials, non-ferrous metals such as aluminum. Devices are widely used for thermoforming processes. Our machines are made with different sizes
axis and many options such as:
HORIZONTAL BAND SAWS
SERIES PT
Horizontal band saw is used to cut edges
exceptional speed and precision for plastics machining. The device is equipped with special wheels in order to press the rand of sheet to the moving tape for best cutting process. Simple, solid and monobloc structure to deliver outstanding performance. It's possible adjust the speed of tape traction and a rotation speed of the saw blade.
OUR CUSTOMERS
MEDALS AND AWARDS
JOB - TEAM - PASSION
Contact us: TOOLS FACTORY Sp.j. 05-462 Wiazowna Stefanowka str. Zurawia 92
info@toolsfactory.pl www.toolsfactory.pl