Thin Layer Oxidation Concept of Clean Surface According to kinetic - - PowerPoint PPT Presentation

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Thin Layer Oxidation Concept of Clean Surface According to kinetic - - PowerPoint PPT Presentation

Thin Layer Oxidation Concept of Clean Surface According to kinetic theory of gases, 1 cm 2 of a clean surface has about 10 15 atoms It will require just 1 second to form a monolayer of oxide scale at a pressure of about 10 -9 atms. Hence in order


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SLIDE 1

Thin Layer Oxidation

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SLIDE 2

Concept of Clean Surface

According to kinetic theory of gases, 1 cm2 of a clean surface has about 1015 atoms It will require just 1 second to form a monolayer of

  • xide scale at a pressure of about 10-9 atms.

Hence in order to understand the mechanism of thin layer regime, one must have chambers which can attain vacuum better than 10-10 atm. Special Equipments such as AES/ESCA, SIMS, FEM, Ellipsometry are used to understand TLO. Since measurement of thin layer oxidation is very difficult, many theories are based upon empirical relationships and theoretical calculations.

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SLIDE 3

Important aspect in TLO

  • Physical and

Chemical Absorption

Adsorption / Absorption Oxygen is absorbed on the clean metal surface to form chemisorbed layer Additional layers of oxide are build up via island growth possibly by place exchange mechanism Further growth of the oxide depends upon the transport of cations, anions or electrons through adsorbed monolayer. Kinetics of oxidation will be dependent upon how the transport occurs, which in turn depends upon the electron trap process, at the oxide gas interface, electron tunneling, or on the structure of oxide formed.

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SLIDE 4

Place Exchange Mechanism of initial fast Growth

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Kinetics of Low Temperature Oxidation

  • Direct Logarithmic Law

X = A logt + B

  • Inverse Logarithmic Law

1/x = (A + C log t)

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SLIDE 6

Cabrera Mott Theory

Activation Energy W – ½ qaF

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SLIDE 7

Ely & Wilkinsin Theory

Ely & Wilkinsin assumed the activation energy of form : Where  represents the contribution of the structure of the oxide : In net work structure cation is bound very tightly hence cannot move In network modifier cation has become lose because of sodium ions

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SLIDE 8

Structure of Oxides

Network Structure of SiO2 Network modifier Structure of Na Glass

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SLIDE 9

Fehlner & Mott Theory

Fehlner & Mott felt that in case of anion movement, it is the constant fields Rather than constant potential as assumed in Cabrera Mott theory, Hence this theory be modified to take account of it. Also the activation energy must have an other term x in additional 1/2qaF to Take care of structural effects Based upon this the activation energy can be given as;

W – 1/2qaF+ x Based upon this activation energy, the kinectics were found to be logarithmic.

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SLIDE 10

Mott Theory of Electron Tunneling

  • The probability of an electron

sitting at the bottom of well can be given by

  • Dx/dt =C” exp [ -2x(2mU)1/2 /

h]

Electron at bottom

  • f well

U – barrier height h – planks’ constant

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SLIDE 11
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SLIDE 12

Thick Layer Oxidation Wagner’s Theory of Oxidation

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Assumption of Wagner’s Theory

The oxide scale is compact and adherent. Migration of charged species, ions (cations or anions), electron or electron holes is the rate controlling process. Thermodynamic equilibrium is established at both the metal/scale and scale/gas interface The oxide is more or less stoichiometric–there is very little deviation from stoichiometry. Oxygen solubility in the metal may be neglected.

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SLIDE 14

Movement of Charge Species During Scale Formation

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SLIDE 15

when a charged particle “i” ( anion, cation or electron) with a charge Zi is moving with a chemical potential of di/dx and electrical potential of d/dx, it experience a force of :

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SLIDE 18
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SLIDE 19

Approximations

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SLIDE 20

Relationship between Mobility and Diffusion Coefficient

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SLIDE 21

An Example of Waners’ Model on Oxidation of Zn