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The Pow er Of Total Integration The Most Comprehensive, Integrated - - PowerPoint PPT Presentation
The Pow er Of Total Integration The Most Comprehensive, Integrated - - PowerPoint PPT Presentation
The Pow er Of Total Integration The Most Comprehensive, Integrated Solutions Flexible Solutions Industry Leading Netw ork Vertical Markets 6 Guiding Principles Safety Efficiency Reliability Sustainability A New Standard in Steam
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Flexible Solutions
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Industry Leading Netw ork
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Vertical Markets
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Guiding Principles
Safety Efficiency Reliability Sustainability
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A New Standard in Steam Generation
Cleaver-Brooks EX Firetube Boilers
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- For decades, engineers
have been trying to build a better, more efficient boiler system
- Cleaver-Brooks has
challenged the status quo and re-imagined just w hat is possible
- Since w e are the only
company that manufactures every component of the boiler system, w e w ere able to design a completely new system from the ground up
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- Introducing
EX Technology – the first major breakthrough in the industry since WWII
- A quantum leap in
firetube design – the highest
- perating
efficiency and low est possible NOx ever achieved
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Design Advancement 1:
Optimizing the tubes for better heat transfer
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Design Advancement 2:
Optimizing the geometry of the furnace for near-perfect combustion
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Design Advancement 3:
Integrating the burner and controls
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The Benefits Of EX Technology
- Highest operating
efficiency of any firetube: 10:1 turndow n w hile maintaining 3% O2 across the firing range
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The Benefits Of EX Technology
* Select models
- Optimized
furnace provides low er heat release and near- perfect combustion
- Combined w ith
the Haw k, emissions are reduced to unprecedented levels
- Prior to the CBEX,
sub-5 ppm NOx w ithout SCR had never been achieved
Low est Possible NOx: Sub-5 ppm Without SCR*
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Quick Steam Up
- Heats up 20% quicker
than traditional firetubes due to smaller footprint and lower water volume
Smaller Footprint and Weight
- Requires less heating
surface to achieve the same BTU output as traditional firetubes due to optimized heat transfer of both the tubes and furnace
- On average, has a 15%
smaller footprint and weighs 20% less than traditional boilers
Extended Pressure Vessel Life
- Furnace temperature is
more uniform
- Reduced turnaround
gas temperature
- Lower stress on the
furnace and second- pass tube attachments
- Industry-leading 15-
year pressure vessel limited warranty
The Benefits Of EX Technology
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- Best operating efficiency of any firetube ever built
- Completely integrated boiler, burner, controls, and
heat recovery system
- Minimum excess air across the operating range
- Ultra-low NOx emissions w ithout SCR
- Can meet 10 ppm CO emissions requirements (at
30 ppm NOx)
- 15% reduction in footprint vs. traditional designs
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- Available in sizes ranging
from 100 – 2,200 HP
- Available in the follow ing
design pressures:
- 150, 200, and 250 psig for steam
- 30 and 125 psig for hot water
- Manufactured in state-of-
the-art facilities under demanding quality control requirements using ISO standards
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High operating efficiency Smaller boiler room Low er fuel costs Low est emissions
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