FURNACE & INDUSTRIAL SERVICES Introduction Dickinson Group of - - PowerPoint PPT Presentation

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FURNACE & INDUSTRIAL SERVICES Introduction Dickinson Group of - - PowerPoint PPT Presentation

Feb 13, 2024 199 likes •596 views

FURNACE & INDUSTRIAL SERVICES Introduction Dickinson Group of Companies was founded in 1910 as a building construction company, followed by the establishment of its furnace service business in 1928. The company has 90 years experience in

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SLIDE 1

FURNACE & INDUSTRIAL SERVICES

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SLIDE 2

Introduction

Dickinson Group of Companies was founded in 1910 as a building construction company, followed by the establishment of its furnace service business in 1928. The company has 90 years experience in providing Specialist Furnace and Industrial Services to the mining, metals smelting, mineral processing, thermal power generation and petrochemical refining industries. VISION Dickinson Group of Companies’ Vision is to be a global Leading provider of Furnace and Industrial Services MISSION Dickinson Group of Companies’ purpose is to provide an integrated and multidisciplinary “One Personalised Solution”, by offering essential furnace and industrial services, which increase productivity and performance together with reducing costs for our customers. STRATEGY The company’s strategy is to develop the Group’s current position as a leading specialized furnace and industrial solutions company, with a global reach and to deliver long-term sustainable growth through the continued expansion of the company’s services and markets.

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SLIDE 3

Dickinson Geographic Footprint

Office Locations

  • South Africa
  • Zambia
  • Mauritius
  • Tianjin, China
  • Egypt
  • Namibia
  • Democratic Republic of Congo
  • Russia
  • Brazil

Business Operations Business Experience Business Alliance Locations

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SLIDE 4

Dickinson Head Office & Workshops

Total land area: 14,000 m2 Total buildings (including offices, workshops & warehouses): 8,500 m2

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SLIDE 5

Industries We Serve

  • Aluminium Smelting
  • Glass
  • Platinum & Nickel
  • Iron, Steel & Coke Making
  • Copper & Cobalt
  • Ferrochrome & Ferromanganese
  • Heavy Sands
  • Nickel
  • Power Generation
  • Cement & Lime
  • Chemical & Petrochemical
  • Ceramic
  • Refractory Manufacturing
  • Food & Beverage Manufacturing
  • Fertilizer Manufacturing
  • Water & Municipal Services
  • Telecommunications
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SLIDE 6

Safety Policy

  • Dickinson Group of Companies operates according to

international best practices to achieve the highest practical levels of Safety, Health, Environmental Control and Quality, and adheres to BS OHSAS 18001:2007 accreditation.

  • The safety of our employees and contractors is an integral

part of our business, with the goal of ZERO HARM.

  • The Group strives to:
  • Demonstrate strong leadership and direction in all

conceivable SHEQ issues.

  • Ensure a consistent approach to the management of

SHEQ in all locations.

  • Consult and communicate with all employees and

stakeholders.

  • Educate the workforce in risk management, safety,

health and environmental principles.

  • Respect the right of all staff to work in an environment

where they know that risks are adequately controlled.

  • Promote the health and wellbeing of all its staff.
  • Measure SHEQ performance.
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SLIDE 7

Furnace Solutions Industrial Solutions

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SLIDE 8

Turnkey Furnace Rebuild Projects

  • Furnace Projects Division has more than 90 years’

experience

  • Specialist turnkey furnace rebuild projects services
  • Greenfield and Brownfield Projects.

Applications

  • Flash furnaces
  • Six-in-line furnaces
  • Electric furnaces and Combustion stoves
  • Isamelt furnaces, Anode Furnaces and Convertors
  • Blast Furnaces
  • Rotary Kilns and Cement plants
  • Glass furnaces

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SLIDE 9

Turnkey Furnace Rebuild Projects

Benefits:

  • Integrated project implementation
  • Safe project implementation – Zero Harm is the goal
  • Rapid response times
  • Reduced downtime and higher plant availability
  • Project quality and completion guarantees
  • Dedicated team with a wide variety of skills and expertise
  • Significant production - cost savings

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SLIDE 10

Refractory Installation Services

Installation Techniques

  • Bricklaying
  • Vibrocasting, Pneumatic

gunning

  • Ramming Installations
  • Specialized formwork

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SLIDE 11

Refractory Installation Services

  • 90 years of experience
  • Meeting critical project completion

schedules

  • Exceeding safety and environment

expectations

  • Delivering projects within budget and

deadlines

  • Technical support
  • Project management
  • Stock management
  • Procurement
  • Supply of personnel

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SLIDE 12

Furnace Demolition Services

  • Dickinson’s Demolition Division has close to

25 years experience

  • Specialist Demolition Services
  • Mechanised demolition techniques
  • Heavy industrial and confined space

demolition services. Advantages

  • Faster ,safer and efficient
  • Compliance with Government Health & Safety

Regulations

  • Maintenance of machines
  • Trained & Experienced Operators

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SLIDE 13

Furnace Demolition Services

Technologies include:

  • Remote controlled demolition equipment
  • High powered crawler excavators & hydraulic

breakers

  • Mechanical dismantling & rigging
  • Thermal oxygen lancing
  • Liquid nitrogen cooling
  • Controlled hot blasting

Applications

  • Flash furnaces and Six-in-line furnaces
  • Electric furnaces and Combustion stoves
  • Isamelt furnaces, Anode Furnaces and Convertors
  • Blast Furnaces
  • Rotary Kilns and Cement plants
  • Glass furnaces

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SLIDE 14

Furnace Mechanical Projects

  • Anode baking furnaces
  • Flash furnaces
  • Six-in-line furnaces
  • Electric arc furnaces
  • Isamelt furnaces
  • Blast furnaces
  • Combustion stoves
  • Holding and melting furnaces
  • Roasters
  • Sinter plants
  • Induction furnaces
  • Rotary kilns
  • Preheaters and Calciners
  • Cement plants
  • Glass furnaces
  • Reheating furnaces
  • Boilers
  • Ausmelt furnaces
  • Carbon Bake furnaces

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SLIDE 15

Furnace Mechanical Projects

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SLIDE 16

Refractory Anchor Systems

  • Over 30 years experience
  • Manufacturing and installation of anchor

systems for all types of:

  • Monolithic, ceramic fibre and

brick refractory linings Full range of Cement plant Anchors

  • Anchors
  • Hex Mesh & Tabs
  • Reinforcing Fibres - Melt Extract
  • Studwelding Equipment
  • Brick Anchor Clips
  • Consignment Stock of Anchors

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SLIDE 17

Anchor Manufacturing Facilities

  • State of the Art CNC anchor manufacturing machine
  • Diameter range from 4mm to 12mm
  • Average of 850 pieces per hour.

Benefits

  • Short lead times
  • Competitive pricing
  • Customised designs
  • Stock availability
  • In-house installation

capability

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SLIDE 18

Precast Refractory Shapes

  • Over 25 years experience
  • State-of-the-art Production

Facilities

  • Stringent Quality Control

Measures

  • Latest Polystyrene Cutting

& Mould Design Technology

  • Overhead Cranage to Lift

Large Precast Shapes

  • High Intensity Paddle

Mixers

  • Reliable & Efficient Service
  • Ensuring Enhanced

Service Life

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SLIDE 19

Precast Refractory Shapes

  • Launders
  • Ladles
  • Burners
  • Feed Chutes
  • Bull Nose
  • Cement Burner

Lance

  • Coke Oven Bricks &

Modules Benefits

  • Modular Design
  • Stringent Quality
  • Faster Installation
  • Ease of Repair
  • Controlled Dry Out

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SLIDE 20

Bricking Solutions Equipment

1. Bricking Machines 2. Kiln Access Ramps 3. Safety Cages 4. Muck-it Bucket 5. Radialign 6. Burner Alignment 7. Hydraulic Conveyor systems 8. Inclined Conveyor 9. Port A Track

  • 10. Suspended Platforms
  • 11. BBS Services

1 2 3 4 5 6 7 8 9 10

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SLIDE 21

Waste Heat Recovery Technology

Africa Energy Sector Issues

  • Insufficient capacity.
  • Poor reliability.
  • High costs
  • WHR in the Cement

Process

  • Benefits of WHR
  • WHR is a proven technology

Project Financing

  • Structured Financing
  • Capital Projects
  • Power Purchase Agreements

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SLIDE 22

Endoscopy and Infrared Thermography

BENEFITS

  • Compilation of a comprehensive

records of wear

  • Reduced unplanned stoppage
  • Maximum kiln availability
  • Efficient planning
  • Confident budget planning
  • Immediate payback time
  • Knowledge sharing

More than 25 years of experience

  • Reliable technology (Non Destructive)
  • Expertise in image analysis; objective

reporting

  • Assistance during decision; making

process for repair

  • In line with continuous improvement

and operational excellence concepts

  • Cost / Benefit ratio always positive

Outside: IR Thermography Inside: Endoscopy

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SLIDE 23

FIVES FCB Technologies

Tyre and floating shims including supporting shell replacement Kiln and / or Ball Mill Driving Unit Kiln Shell Portion, Ball Mill Section Kiln Roller Stations Replacement Kiln Upstream Seal Replacement Tertiary Air Duct Dumper Replacement Kiln Downstream Seal Replacement Hydraulic Thrust Replacement

Global Kiln or Mill Refurbishment

  Fives FCB Nova- Gear Ball Milland Kiln Gith Gear On Site Machining   Hot Kiln Alignment + Kiln Shell Deformation Audit and Bricks fall Prediction Model Mechanical Expertise - Ball Mills 

Products Services

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SLIDE 24

EMUREF Technical Coatings

  • High scale formations conditions
  • low carbon steel
  • lder furnaces (pusher)
  • Grade dependent
  • Working temperatures (max):
  • 1150°C  1250°C (+?)
  • Typically for high carbon steel
  • Spring Steel
  • Wire Rod
  • (High Speed train) rails
  • Working temperatures (max):
  • 1100°C  1250°C
  • EMU for slag pots vitrifies the

slag pot in order to:

  • prevents slag/steel sticking in the

pot

  • Facilitate tipping to the slag field
  • EMU avoids vicious cycle
  • sticking  tapping  deforming

 more sticking

  • HT is an anti-sticking agent for:
  • Reducing the formation of steel

block

  • Facilitating

removal

  • f

sticking steel on equipment

  • Based on Silicate (SiO2) with water

+ concentrate Emuref

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SLIDE 25

Metallurgical Advisory Services

  • Dickinson

Group provides a wide range

  • f

consulting services in the base metal pyrometallurgical industry.

  • The specialised range of niche

services include:

  • Plant Audits
  • Specific Metallurgical Solutions
  • Metallurgical Accounting

Improvements

  • Smelter Projects
  • Productivity Improvements
  • Various
  • ther

plant analysis required to improve process controls

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SLIDE 26

Furnace Solutions Industrial Solutions

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SLIDE 27

Heavy Industrial Demolition

  • Heavy Industrial Demolition
  • Industrial focus on mining & heavy industrial sectors
  • Dismantling Services
  • Specialised Attachments & Equipment

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SLIDE 28

Heavy Industrial Demolition

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SLIDE 29

Industrial Vacuum Services

Dickinson Group of Companies provides industrial vacuum services to:

  • Industrial plants
  • Mining applications
  • Smelting plants
  • Mineral processing plants

Advantages

  • Mechanised
  • Fast and Safe
  • Most efficient
  • Quality priority service
  • Cost Reduction

Applications

  • Wet material
  • Dry material

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SLIDE 30

Industrial Vacuum Services

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SLIDE 31

Silo Cleaning Services

  • Safety
  • Hygiene
  • Economical
  • Speed

Silo Whip Car Cardo dox Blasts Blasts

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SLIDE 32

Catalyst Services

  • Supply of a Vast Range of Catalysts
  • Catalyst Stock Holding
  • Catalyst Un-loading
  • Catalyst Screening
  • Catalyst Reloading
  • Catalyst Support Services

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SLIDE 33

Acid Resistant Brick Linings

  • Dickinson Group of Companies is the

appointed agent and representative of CUMI-Prodorite throughout sub-Saharan Africa.

  • CUMI-Prodorite is a pioneer and market

leader in the manufacture of acid proof cement and FRP fabrication systems.

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SLIDE 34

Industrial Corrosion Protection Services

SPECIALISED COATING APPLICATIONS PLANT-WIDE REFURBISHMENT SHEETING REMOVAL & REPLACEMENT ACID & FIRE PROOFING HIGH & ULTRA-HIGH PRESSURE WATER JETTING TANK REFURBISHMENT & LINING STORAGE TANK CLEANING ABRASIVE & SHOT BLASTING

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SLIDE 35

Global References

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SLIDE 36

Global Alliances

USA FRANCE SOUTH AFRICA UK GERMANY DENMARK EGYPT SOUTH AFRICA BELGIUM BELGIUM DRC / BELGIUM SOUTH AFRICA BRAZIL RUSSIA

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SLIDE 37

“One Personalised Solution” Global Footprint Global Alliances State of the Art Equipment Certification: OSHAS 18001 Inherent Innovative Culture Specialist and experienced personnel

+ + + +

=

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SLIDE 38

Dickinson Group of Companies provides a “One Personalised Solution” and strives to be your preferred business partner. www.dgrpint.com DICKINSON GROUP OF COMPANIES Corporate Head Office 10 Smuts Avenue P.O. Box 63 Vereeniging 1930 South Africa Tel: +27 16 421 3720 Fax: +27 16 422 1038 Email: sales@dgrp.co.za