THANK YOU TO OUR 2018 RPET ROUND TABLE PARTNER: #TextileExchange18 - - PowerPoint PPT Presentation

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thank you to our 2018 rpet round table partner
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THANK YOU TO OUR 2018 RPET ROUND TABLE PARTNER: #TextileExchange18 - - PowerPoint PPT Presentation

Sep 17, 2022 122 likes •745 views

THANK YOU TO OUR 2018 RPET ROUND TABLE PARTNER: #TextileExchange18 rPET Meeting Goals Provide a market update Identify mechanical rPET intervention points Updates on chemical rPET innovations New goals for 2030 #TextileExchange18

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THANK YOU TO OUR 2018 RPET ROUND TABLE PARTNER:

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#TextileExchange18

rPET Meeting Goals

  • Provide a market update
  • Identify mechanical rPET intervention points
  • Updates on chemical rPET innovations
  • New goals for 2030
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rPET Meeting Agenda

  • 2 minute Introduction by our Sponsor - NSF
  • 13 minute opening
  • Goals
  • rPET Commitment status
  • Market updates
  • rPET mechanical supply chain intervention points
  • future of rPET chemical developments
  • New goals for 2030
  • 50 minute presentations
  • 20 minute market update ICIS
  • 20 minute rPET Outside of Textiles
  • 10 minute microfjber report out EOG – Katy remote
  • 10 minute break
  • 125 minute working session
  • 75 minutes Mechanical – Bill - Where can we intervene and make progress
  • 15 minutes Chemical – Karla update on the chemical recycling landscape
  • 15 minutes new goals 2030 based on today’s work
  • 10 minutes Wrap-up
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#TextileExchange18

rPET Commitment Status

  • Collective usage of rPET among the

signatories grew by 36% and did so two years before the challenge’s projected end- date.

  • Textile Exchange’s 2018 Preferred Fiber &

Materials Market Report also showed that, among participating companies, the top three rPET users are all signatories of the challenge.

  • Overall, companies that participated in the

Preferred Fiber & Materials Benchmark program, reported a 28% increase in rPET usage.

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A review of rPET market

Matt Tudball Head of European Markets, ICIS Susan Mair Analytics & Consulting, ICIS

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PET resin

para- xylene

41 million tonnes 61 million tonnes

(purifjed terephthalic acid)

PTA PET melt

70 million tonnes

polyester fjbre polyester fjlm

24 million tonnes

(mono ethylene glycol)

MEG

Virgin Polyester Chain

www.icis.com

  • Global production

Source: ICIS Supply & Demand Database

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15 million tonnes

PET resin

41 million tonnes 61 million tonnes

PTA PET melt

70 million tonnes

polyester fjbre polyester fjlm

24 million tonnes

(mono ethylene glycol)

MEG

PET bottles PET fmake / pellet

Recycle Polyester Chain

23 million tonnes 57 million tonnes 4 million tonnes

www.icis.com para- xylene

(purifjed terephthalic acid)

  • Global production

Source: ICIS Supply & Demand Database

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PET Melt Phase Capacity

Source: ICIS Supply & Demand Database

www.icis.com

  • 20

40 60 80 100 120 140

2000 2003 2006 2009 2012 2015 2018 2021 2024 2027 2030 Million Tonnes

Global PET Melt Capacity

Virgin Capacity Recycle Capacity

  • PET melt phase CAGR 6.5% from

2000-2017

  • Growth is set to slow going forward
  • By 2030 recycled PET melt from

mechanical recycling is forecast to account for 20% of global capacity

  • Chemical recycling becoming a

more feasible option

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CHINA 69% ASIA EXC CHINA 11% EUROPE 8% NORTH AMERICA 8% OTHER 4%

Recycled capacity – China dominates

  • rPET Melt Phase Capacity 2017

www.icis.com

Source: ICIS Supply & Demand Database

20 million tonnes

CHINA 65% ASIA EXC CHINA 15% EUROPE 8% NORTH AMERICA 6% OTHER 6%

  • rPET Melt Phase Capacity 2030

32 million tonnes

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China R-PET Import Ban

  • 2018 ban on plastics imported into

China

  • Already seeing production shifting to
  • ther countries in Asia
  • Virgin operating rates increasing as a

result

50 100 150 200 250

China PET Waste Imports

Waste PET Thousand Tonnes

Source: China customs

www.icis.com

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European feedstock price drivers

www.icis.com

Source: ICIS

  • Crude oil movements drive

feedstocks

  • Drops in crude, naphtha drove

down prices in March

  • September PX/PTA spikes

result of tightness in Europe and rise in Asia PX

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European PET price drivers

www.icis.com

Source: ICIS

  • Crude oil drops narrowed gap

between PET and rPET in 2015

  • Preference for virgin impacted

recycling capacity

  • 2018 – market tightness

impacted prices

  • US ADD could increase imports
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PET Availability and Production

www.icis.com

Source: ICIS

  • Sustainability is rapidly becoming top focus for petrochemical industry
  • European petchem producers buying up recycling companies
  • Lack of recycling capacity could impact sustainability goal implementation
  • Opaque market in terms of rPET availability and quality
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Questions and contact

www.icis.com

Source: ICIS

Susan Mair Analytics and Consulting Susan.mair@icis.com Matt Tudball Head of European Markets Matt.tudball@icis.com

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Cross Industry Collaboration

Maurizio Crippa CEO at gr3n SAGL

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Outdoor Microfiber Consortium: Progress and next steps

  • Dr. Katy Stevens, European Outdoor Group
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Outdoor Microfjbre Consortium

  • An industry response to actively understand the

problem of microfjbre shedding and develop industry based solutions.

  • This collaborative, brand driven approach

encourages more in depth research projects, and facilitates greater levels of understanding and solution building than would be achievable alone.

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Microfjbre Consortium – why?

  • Lack of consistent and in some cases

contradictory data – including variations in methodology

  • Uncertainty over scale and severity of the

problem based on data

  • Need for industrial alignment to reduce

replication and encourage alignment

Roos, Arturin, Hanning, Microplastic Shedding from Polyester

  • Fabrics. Mistra Future Fashion Report. 2017
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Outdoor Industry Microfjbre Consortium - Outputs

Strategy Research Integrity Product development

  • Roadmap – complete
  • Infographic - complete
  • Test method development – draft method

available Oct 2018 for validation process

  • Don’t feed the fjsh – complete
  • Virgin v’s recycled – in progress
  • Understanding colour – in progress
  • Tools for product development teams
  • Product based solutions
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Microfibre Infographic: Why?

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www.europeanoutdoorgroup.com

Microfibre release from garments, is a cross industry challenge affecting all fabric types, through in-process manufacturing and consumer use (through fibre pull out and fragmentation). Solutions to this challenge will be found in cross-industry process modifications and fabric reengineering.

P r

  • c

e s s m a n u f a c t u r i n g m i c r

  • f

i b r e r e l e a s e

Recycled Renewable Finite

Solution dye Garment Dye

Yarn dye

2.Fibre 1.Raw Materials 3.Yarn 4.Fabric

  • 5. Colour

6.Finish 7.Garment 8.Consumer 9.Launder 10.Waste Water

  • 11. Social & Environmental

12.End of Use

L a u n d e r R a w M a t e r i a l s Y a r n F a b r i c C

  • l
  • u

r G a r m e n t C

  • n

s u m e r W a s t e W a t e r S

  • c

i a l & E n v i r

  • n

m e n t a l E n d

  • f

U s e F i n i s h F i b r e

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The Outdoor Industry Microfibre Consortium: Work-Streams

The Microfibre Infographic will be used as a framework to guide the work of the consortium.

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Test method development

  • Method due for public release Q4 2018
  • Extensive in house repeatability and validity

testing complete

  • Multi lab reproducibility testing to carried out
  • ver coming weeks
  • Inclusion in global discussion to develop single

harmonised test method

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Manufacturer projects

Understanding colour Understanding colour This work will answer the questions This work will answer the questions

  • 1. What effects do different colouration

methods?

  • 2. Which processes / routes to product are

less impactful than others and what understanding can we apply to engineering new solutions? Virgin v’s recycled Virgin v’s recycled This work will answer the questions This work will answer the questions

  • 1. Does recycled raw material effect

microfjbre loss at the product level?

  • 2. Which recycling processes are less

impactful than others, and what understanding can we apply to engineering new solutions? Project progress Project progress

  • Samples prepared and ready for testing (dependent on release of test method)
  • Expected completion – Q4 2018
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Embedding Microfibre management, within global and national policy. One standard apparel & textile certification to asses fibre loss.

  • 2. Integrity

Design & Brand

Environmental research to identify the scale of the issue and industry research at the polymer, fibre, yarn, fabric, garment and laundering level. Used for the creation of understanding, development, industry guidance and product solutions.

  • 3. Research

Design & Brand

Development of tools for the acceleration of best practice. A singular consumer facing communication to be used globally to align on understanding and best practice.

  • 4. Tools & Communication

Design & Brand

The creation of product solutions at the polymer, fibre, yarn, fabric and garment level that can demonstrate improvements and be communicated at the consumer level.

  • 5. Product Solutions

www.biov8tion.com Updated : September 2018

2018 2019 2021

Earlier DISCLAIMER: This roadmap is intended to be used in conjunction to the infographic and represents of the depth of work currently being undertaken as well as opportunities for new work-streams. Inclusion in this roadmap does not indicate the endorsement of the quality of the work included within it, which varies greatly. In Development

2020 AATCC Tierra Cora Ball & Guppy Friend The Story of Stuff Patagonia_Bren Mistra_Sandra Roos biov8tion_Leeds University BSI Germany_Textile Mission P&G Mermaids Mermaids SINTEF Hohenstein Swerea Leeds University mRES (‘18) EMPA EURATEX_AISE_EOG_CIRFS_FESI The Women’s Institute Fibre Clean (Antex Spain) Cotton Inc

Proposed Completed

Key

OIA Consumer Communication

Ensuring the consortium is positioned to deliver product development support to its consortium members.

  • 1. Structure & Strategy

Microfibre Consortium: Roadmap 2.0

Consortium Forms Consortium Evolves Pontetorto BioPile Facilities Best Practice Document (ITMA) Facilities Measurement Process Measurement Leeds University mRES (‘19) Textile Measurement / Process Measurement Tool Update Consortium: rPET/PA and Colour Entry Level Product Development Tool Understanding Manufactured Cellulosic Fabric Structure and Fabric Finishing Tool supports product development at brand, retail and supplier level Filament vs Spun

  • Facilities measurement
  • Process measurement
  • Filament v’s spun
  • Understanding manufactured

cellulosics

  • Fabric structure and fabric

fjnishing

  • Entry level product development

tool

  • Facilities best practice document
  • Textile measurement / process

measurement tool update

  • Tool supports product

development at brand, retail, and supplier level

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Thank you

katy.stevens@europeanoutdoorgroup.com

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#TextileExchange18 Bill Jasper Two Eleven Associated

Recycled Polyester Working Group

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Recycled Polyester Working Group

How do we increase polyester recycling into yarn and fiber?

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Recycled Polyester Working Group

  • Is polyester bottle and waste recycling to fiber really green?
  • Status today
  • Less than 15% of polyester fiber and yarn is produced from recycled

materials

  • Both mechanical and chemical recycling available, but mechanical

dominates

  • Economics are a challenge for either
  • Let’s focus on mechanical
  • Mechanical economics
  • Some observations based on a project I prepared for a green field

installation.

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Recycled Polyester Working Group

  • What are the factors inhibiting growth in polyester mechanical

recycling?

  • Economic model does not work if competing with virgin commodity

yarns

  • Local availability of clear waste bottles
  • Consumer demand?
  • Many producers recycled products have consistency issues
  • Others?
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Recycled Polyester Working Group

  • Lets break into groups, each focused on one factor
  • Develop a plan:
  • Brainstorm ways to overcome the factor
  • Identify the most feasible and promising
  • Develop a plan to overcome that factor
  • Plan should include:
  • What has to be done?
  • Who has the ability to do it?
  • Government
  • Brands and retailers
  • Suppliers
  • Associations
  • How would you execute it?
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Recycled Polyester Working Group

  • A few groups report out
  • We will collect and communicate all results to all in the groups
  • We will distill the results into a potential plan
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Chemical Innovators

  • Carbio
  • Gr3n
  • HKRITA
  • Jeplan
  • PerPETual
  • Worn Again
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!

MAKING PLASTIC CIRCULAR

!"#$%& '()*$!&+,-./01/"&2*"34-("

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Goals 2030

  • TBD
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Wrap Up

  • 2018
  • 2019 projects
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Next Steps for 2019