TECHNOLOGY NEED FOR THE MANUFACTURING SECTOR M S Unnikrishnan - PowerPoint PPT Presentation

TECHNOLOGY NEED FOR THE MANUFACTURING SECTOR M S Unnikrishnan

INDIAN INDUSTRY v

INDUSTRIAL INTENSITY OF INDIAN ECONOMY AGRICULTURE INDUSTRY SERVICES

MANUFACTURING INTENSITY OF INDIAN INDUSTRY MANUFACTURING MINING UTILITIES CONSTRUCTION

INDIA STILL IS NOT A MAJOR EMITTING COUNTRY POWER CONSUMPTION : 1000 KW/ PERSON /YR AUTOMOBILE DENSITY : < 100 CARS / 1000 POPULATION CO 2 EMISSION : 1.7 MToE/ PERSON /YR

MAJOR CONSUMERS OF ENERGY IN INDIAN INDUSTRY STEEL NON FERROUS METALLURGY CEMENT REFINERY & PETROCHEMICAL FERTILISER BUILDING MATERIALS

MAJOR CONSUMERS OF ENERGY IN INDIAN UTILITIES COOLING THERMAL POWER

POLICY INITIATIVES BY THE GOVERNMENT • RENEWABLE PURCHASE OBLIGATION FOR INDUSTRY • STRINGENT EMISSION NORMS ( SOx & Nox ) • ZERO LIQUID DISCHARGE NORMS • INTRODUCTION OF EURO-VI BY 2020

INITIATIVES BY THE INDUSTRY BFG + COG FOR CAPTIVE POWER • SPONGE IRON KILN WASTE HEAT TO POWER • TOTAL HEAT RECOVERY IN CEMENT PROCESS • ROOF TOP PV IN FACTORIES • SOLAR THERMAL HYBRID IN INDUSTRIAL HEATING • SOLAR THERMAL COOLING • AIR COOLED CONDENSORS • GREEN BUILDING •

CASE STUDY : FERTILISER INDUSTRY v

ENERGY INTENSITY REDUCTION BY INDIAN FERTILISER INDUSTRY 13.0 12.5 12.48 12.0 11.5 11.0 Energy (GCal/MT) 10.5 10.0 9.5 9.0 8.35 8.5 8.0 Year Energy Consumption Trends in in In Indian Ammonia Pla lants

CLOSER TO THE BENCHMARK LEVEL GLOBALLY….. Source : FAI Data and IFA Technical Symposium, March 2016

CO2 REDUCTION BY INDIAN FERTILISER INDUSTRY

CASE STUDY : SOLAR HYBRID WITH THERMAL PLANT v

HYBRIDISING EXISTING THERMAL PLANT WITH SOLAR - 35000 M2 CLFR SOLAR FIELD - 16 MWh PEAK SOLAR GENERTION 210 MW OLD COAL FIRED THERMAL PLANT - 80 Bar HOT WATER AS MEDIUM - ROBO MIRROR CLEANING

POTENTIAL TO ADD 5000 MW… BUT WILL NEED $ 10 to 12 Bn.

TECHNOLOGY NEEDS OF INDIA v

TECHNOLOHY NEEDS OF INDIA • ADVANCED ULTRACRITICAL • LOW ENERGY STEEL MAKING • I G C C • LOW NOX COMBUSTION • SOALR PV WITH 30+ EFFICIENCY • DE-NOX ( SCR ) • BATTERY STORAGE ( OTHER THAN Li ) • LOW POTENCY HEAT UTILITY • THERMAL STORAGE • MULTISTAGE EVAPORATION/ FLASH • OFFSHORE WIND • HIGH TEMPERATURE METALLURGY • GASIFICATION ( INCLUDING CATALYST)

THANK YOU

SLIDE BREAKER DESIGN v

SLIDE BREAKER DESIGN v

Water Consumption & Waste Water Discharge for Urea Plants 48% reduction in water consumption in last 25 years About 87% reduction in waste water discharge in last 25 years

Water Consumption & Waste Water Discharge for Complex Fertiliser Plants About 46% reduction in water consumption in last 25 years About 92% reduction in waste water discharge last 24 years

Raw Material Recovery ry Effic icie iency in in Complex Fertili liser Pla lants 1992 – 2006 – 2011- 2012- 2013- 2014- 2015- 93 07 12 13 14 15 16 N Efficiency 93.0 % 97.7 % 97.1% 96.7 % 96.9 % 97.4 % 97.8% P 2 O 5 Efficiency 94.0 % 98.5 % 98.3% 98.2 % 97.9 % 97.9 % 97.8% Capacity Utilization 83.3% 78.5% 71.7% 62.2% 60.3% 61.6% 70.0% (in terms of P 2 O 5 )

Raw Material Recovery ry Effic icie iency in in Complex Fertili liser Pla lants 1992 – 2006 – 2011- 2012- 2013- 2014- 2015- 93 07 12 13 14 15 16 N Efficiency 93.0 % 97.7 % 97.1% 96.7 % 96.9 % 97.4 % 97.8% P 2 O 5 Efficiency 94.0 % 98.5 % 98.3% 98.2 % 97.9 % 97.9 % 97.8% Capacity Utilization 83.3% 78.5% 71.7% 62.2% 60.3% 61.6% 70.0% (in terms of P 2 O 5 )