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TECHNOLOGY NEED FOR THE MANUFACTURING SECTOR M S Unnikrishnan - - PowerPoint PPT Presentation
TECHNOLOGY NEED FOR THE MANUFACTURING SECTOR M S Unnikrishnan - - PowerPoint PPT Presentation
TECHNOLOGY NEED FOR THE MANUFACTURING SECTOR M S Unnikrishnan INDIAN INDUSTRY v INDUSTRIAL INTENSITY OF INDIAN ECONOMY AGRICULTURE INDUSTRY SERVICES MANUFACTURING INTENSITY OF INDIAN INDUSTRY MANUFACTURING MINING UTILITIES CONSTRUCTION
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INDUSTRIAL INTENSITY OF INDIAN ECONOMY
AGRICULTURE INDUSTRY SERVICES
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MANUFACTURING INTENSITY OF INDIAN INDUSTRY
MANUFACTURING MINING UTILITIES CONSTRUCTION
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INDIA STILL IS NOT A MAJOR EMITTING COUNTRY
POWER CONSUMPTION : 1000 KW/ PERSON /YR CO 2 EMISSION : 1.7 MToE/ PERSON /YR AUTOMOBILE DENSITY : < 100 CARS / 1000 POPULATION
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MAJOR CONSUMERS OF ENERGY IN INDIAN INDUSTRY
STEEL NON FERROUS METALLURGY CEMENT REFINERY & PETROCHEMICAL FERTILISER BUILDING MATERIALS
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MAJOR CONSUMERS OF ENERGY IN INDIAN UTILITIES
COOLING THERMAL POWER
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POLICY INITIATIVES BY THE GOVERNMENT
- RENEWABLE PURCHASE OBLIGATION FOR INDUSTRY
- STRINGENT EMISSION NORMS ( SOx & Nox )
- ZERO LIQUID DISCHARGE NORMS
- INTRODUCTION OF EURO-VI BY 2020
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INITIATIVES BY THE INDUSTRY
- BFG + COG FOR CAPTIVE POWER
- SPONGE IRON KILN WASTE HEAT TO POWER
- TOTAL HEAT RECOVERY IN CEMENT PROCESS
- ROOF TOP PV IN FACTORIES
- SOLAR THERMAL HYBRID IN INDUSTRIAL HEATING
- SOLAR THERMAL COOLING
- AIR COOLED CONDENSORS
- GREEN BUILDING
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CASE STUDY : FERTILISER INDUSTRY
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12.48 8.35
8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0
Energy (GCal/MT) Year
ENERGY INTENSITY REDUCTION BY INDIAN FERTILISER INDUSTRY
Energy Consumption Trends in in In Indian Ammonia Pla lants
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Source : FAI Data and IFA Technical Symposium, March 2016
CLOSER TO THE BENCHMARK LEVEL GLOBALLY…..
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CO2 REDUCTION BY INDIAN FERTILISER INDUSTRY
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CASE STUDY : SOLAR HYBRID WITH THERMAL PLANT
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HYBRIDISING EXISTING THERMAL PLANT WITH SOLAR
210 MW OLD COAL FIRED THERMAL PLANT
- 35000 M2 CLFR SOLAR FIELD
- 16 MWh PEAK SOLAR GENERTION
- 80 Bar HOT WATER AS MEDIUM
- ROBO MIRROR CLEANING
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POTENTIAL TO ADD 5000 MW… BUT WILL NEED $ 10 to 12 Bn.
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TECHNOLOGY NEEDS OF INDIA
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TECHNOLOHY NEEDS OF INDIA
- ADVANCED ULTRACRITICAL
- I G C C
- SOALR PV WITH 30+ EFFICIENCY
- BATTERY STORAGE ( OTHER THAN Li )
- THERMAL STORAGE
- OFFSHORE WIND
- GASIFICATION ( INCLUDING CATALYST)
- LOW ENERGY STEEL MAKING
- LOW NOX COMBUSTION
- DE-NOX ( SCR )
- LOW POTENCY HEAT UTILITY
- MULTISTAGE EVAPORATION/ FLASH
- HIGH TEMPERATURE METALLURGY
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THANK YOU
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SLIDE BREAKER DESIGN
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SLIDE BREAKER DESIGN
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Water Consumption & Waste Water Discharge for Urea Plants
48% reduction in water consumption in last 25 years About 87% reduction in waste water discharge in last 25 years
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Water Consumption & Waste Water Discharge for Complex Fertiliser Plants
About 46% reduction in water consumption in last 25 years
About 92% reduction in waste water discharge last 24 years
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Raw Material Recovery ry Effic icie iency in in Complex Fertili liser Pla lants
1992 – 93 2006 – 07 2011- 12 2012- 13 2013- 14 2014- 15 2015- 16 N Efficiency 93.0 % 97.7 % 97.1% 96.7 % 96.9 % 97.4 % 97.8% P2O5 Efficiency 94.0 % 98.5 % 98.3% 98.2 % 97.9 % 97.9 % 97.8% Capacity Utilization (in terms of P2O5) 83.3% 78.5% 71.7% 62.2% 60.3% 61.6% 70.0%
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Raw Material Recovery ry Effic icie iency in in Complex Fertili liser Pla lants
1992 – 93 2006 – 07 2011- 12 2012- 13 2013- 14 2014- 15 2015- 16 N Efficiency 93.0 % 97.7 % 97.1% 96.7 % 96.9 % 97.4 % 97.8% P2O5 Efficiency 94.0 % 98.5 % 98.3% 98.2 % 97.9 % 97.9 % 97.8% Capacity Utilization (in terms of P2O5) 83.3% 78.5% 71.7% 62.2% 60.3% 61.6% 70.0%
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