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Technical Associates Limited An ISO 9001:2008 Company Energising - - PowerPoint PPT Presentation
Technical Associates Limited An ISO 9001:2008 Company Energising - - PowerPoint PPT Presentation
Technical Associates Limited An ISO 9001:2008 Company Energising India since 1969 About Us Manufacturers of Power and Distribution Transformers Turnkey Transmission & Distribution EPC Projects We offer solutions spanning the full
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About Us
Currently!manufacturing!transformers!from!!5!KVA,! 11!kV!up!to!200!MVA!220!kV!class. Planned!production!of!Power!Transformers!upto! 765!kV!at!new!plant!in!India. Manufacturing!Capacity!18,000 MVA Per Annum. Turnkey!Projects!for!building!electrical!substations,! transmission!&!distribution!lines!upto!400!kV.
Aggressive Targets, Confidence to grow
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About Us: Milestones
1967:!Technical!Associates!was!founded!as!a!partnership!firm. 1973:!Present!manufacturing!location!at!Lucknow established 1985:!Indian!Transformer!Manufacturers" Association!(ITMA)!set!up!with!TAL as!a!founder member 1991:!TA!gets!ISO 9000 certification!for!complete!transformer!manufacturing!process 2001:!TA!becomes!regular!manufacturer!of!40.0!MVA,!132!kV!Power!Transformers 2006: Turnkey!Power!Projects!division!set!up!for!executing!Transmission!&!Distribution!EPC!projects. 2007: Work!commences!on!setting!up!a!state!of!the!art!manufacturing!plant!in!Sitarganj,!Uttarakhand for!manufacture!of!Extra!High!Voltage!Power!transformers!up!to!765!kV!class. 2008: State!of!the!art!plant!commissioned!at!Sitarganj (Uttarakhand).!It!will!enlarge!TAL"s!transformer! product!portfolio!to!include!EHV!Transformers!up!to!765!kV;!a!quantum!leap!in!manufacturing! and!technology. 2009: TAL!Sitarganj Unit!!raised!first!Invoice. 2009: TAL!commissions!Vapour Phase!Drying!Plants!and!Impulse!Generators!(HAEFELY,! Switzerland). 2010: Both!plants!of!TAL!certified!for!compliance!with!ISO!9001:2008!standard. 2011: TAL!delivers!it's!first!100!MVA!220/132!kV!Auto!Transformer!to!APTRANSCO. 2011: TAL!executes!it's!first!export!order!for!Power!Transformers!for!ZESCO, Zambia. 2011: TAL!manufactured!160!MVA,!220/132!kV!voltage!class!Power!Transformer!!and!successfully! Impulse!tested!by!!ERDA!Vadodra. 2012: TAL!executes!export!order!for!Power!Transformers!for!Tokai!Power!Products!Ltd.,!Bangladesh and!Distribution!Transformation!for!ABERME,!Republic!of!Benin, West Africa. 2012: TAL!installed!UP's!first!2!MWp Solar!Photovoltaic!Power!plant!in!District!Barabanki Inaugurated! by!Honorable!Chief!Minister!of!Uttar!Pradesh. 2013: TAL!executes!export!order!for!Power!&!Distribution!Transformers!for!Energie du Mali, Africa. 2013: TAL!received!!approval!from!!RDSO!for!manufacturing!and!supply!of!Traction!!Transformers! upto 30MVA,!220!KV. 2013: TAL!Sitarganj unit!approved!by!Power Grid corporation of India Ltd.!(PGCIL)!&!NTPC.! 2013: TAL!testing!facilities!duly!approved!and!accredited!to!NABL. 2013: TAL!approved!for!repair!of!400/220/132!KV!Power!Transformers!by!Power Grid corporation
- f India Ltd.!(PGCIL).
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Pan India Presence
Sales!Network Plant!Locations
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Overseas Supplies
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Products Portfolio
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Power Transformers
- S. No
Rating Voltage Class
33 kV Power Transformer 1 3.15!MVA 33/11!kV 2 5!MVA 33/11!kV 3 6.3!MVA 33/11!kV 4 7.5!MVA 33/11.5!kV 5 8.0!MVA 33/11!kV 6 10!MVA 33/11!kV 7 20!MVA 33/11.5-6.25!kV 66 kV Power Transformer 1 12.5!MVA 66/11!kV 2 12.5/!16!MVA 66/11!kV 3 20!MVA 66/11!kV 4 16/!20!MVA 66/11!kV 5 25/!31.5MVA 66/11!kV 132 kV Power Transformer 1 10/16!MVA 132/11!kV 2 12.5!MVA 132/11!kV 3 20!MVA 132/11!kV 4 20/25!MVA 132/33!kV 5 31.5!MVA 132/33!kV 6 40!MVA 132/33!kV 220 kV Power Transformer 1 60!MVA 220/132/11!kV 2 100!MVA 220/132/11!kV 3 160!MVA 220/132!kV! 100 MVA, 220/132/11 kV Power Transformer 12.5 MVA, 66/11 kV Power Transformer 40 MVA, 132/33 kV Power Transformer
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Distribution transformers – Three phase
- All the above rating can also be manufactured for 33 kV or 22 kV voltage range
- Transformers upto 300 kVA, 11/0.433 kV are generally manufactured with
aluminum winding, though copper wound transformers can be manufactured if required
- Transformers of 315 kVA and higher ratings are with copper winding
- S. No
Rating Voltage Class
1 10!kVA 11/0.433!kV 2 15!kVA 11/0.433!kV 3 16!kVA 11/0.433!kV 4 25!kVA 11/0.433!kV 5 40!kVA 11/0.433!kV 6 63!kVA 11/0.433!kV 7 100!kVA 11/0.433!kV 8 200!kVA 11/0.433!kV 9 250!kVA 11/0.433!kV 10 250!kVA 33/0.4!kV 11 300!kVA 11/0.433!kV 12 315!kVA 11/0.433!kV 13 400!kVA 11/0.433!kV 14 400!kVA 6/0.42!kV 15 400!kVA 11/0.42!kV 16 500!kVA 11/0.433!kV 17 630!kVA 11/0.433!kV 18 750!kVA 11/0.433!kV 19 1000!kVA 11/0.433!kV 20 1500!kVA 11/0.433!kV 21 2000!kVA 11/0.433!kV 8 MVA, 33/11 kV Distribution Transformer Distribution Transformers (11 kV) Distribution Transformers (33 kV)
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Distribution transformers –Single phase wound core
- Transformer of 10 kVA are copper / aluminum wound
- Transformer of 16 kVA and higher rating can be made either with copper or
aluminum or composite windings
- Transformer with primary voltage of 11 kV and intermediate ratings are also
manufactured
- S. No
Rating Voltage Class
1 5!kVA 6.3/0.240!kV 2 5!kVA 25/0.240!kV 3 5!kVA 11/3!kV/240!kV 4 10!kVA 6.3/0.240!kV 5 10!kVA 25/0.240!kV 6 10!kVA 11/0.250!kV 7 16!kVA 6.3/0.240!kV 8 25!kVA 6.3/0.240!kV 9 50!kVA 6.3/0.240!kV
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Manufacturing Facilities
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Core Conductor Insulation Tank fabrication
Ready!cut!core End!frame! fabrication Core!assembly Aluminum!/!Copper!rod Bare!Strip!/!Wire!to!size Paper!covering!for!Strip!/! Wire Coil!winding!LV!&!HV Coil!pre!heating!&!pressing Core!coil!assembly Ratio!check Main!assembly!connections Ratio!Check Vacuum!Drying/!Vapour Phase!Drying Press!Board,!Insulating! paper,!Permawood Slit!paper,!blocks,!spacers,! supports,!strips Tanking Oil!filling Filtration Testing Inspection Dispatch
Manufacturing process
Fabricated!Tank CRGO!Coil
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Manufacturing Facilities –Lucknow
Spread!out!over!8!acre!area!with!~!6,000!sq.!meters!of!covered!sheds Shops!are!of!adequate!height!with!liberal!floor!area!and!are!equipped!with!E.O.T!cranes!and!other!material!handling!facilities Separate!facilities!have!been!earmarked!for!assembly!of!Distribution!and!Power!Transformers TAL!has!invested!heavily!in!backward!integration!and!does!in-house!production!of!major!raw!materials # Core!processing!(Slitting,!Cutting!and!Annealing) # Conductor!manufacturing!(Drawing,!Annealing!and!Paper!covering) # Transformer!oil!processing! # Tank!fabrications # Winding # Assembly!and!tanking Manufacturing!capacity!of!~!4,000!MVA!per!annum!of!mixed!transformer!ratings
Distribution Transformer Bay Power Transformer Test Station Power Transformer Bay
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Lucknow plant
Core Cradles designed!especially!for!high!quality!large! Core!Assembly Winding Machines for!handling!heavy!weight!coil!winding! at!variable!speeds!upto!10.0!MT!capacity
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Complete!facilities!for!Insulation cutting/ processing
Lucknow plant
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Complete!facilities!for!Drawing of Round/ Rectangular Copper/ Aluminium conductor for! use!in!Transformer!windings Multi Layer Paper strip covering machines!for! Winding!conductor
Lucknow plant
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Cranes!of!5,!10,!25,!35,!150!MT!lifting!capacity
Lucknow plant
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New manufacturing facility at Sitarganj
New Plant in Uttarakhand, North India
T1: 11 kV transformer assembly T2: 33 kV transformer assembly T3: Central Store T6: 66/ 132 kV Assembly & Testing EHV Test Area T8: Fabrication T7: Core Slitting, cutting, annealing T5: 66/ 132/ 220/ 400 kV Winding T4: Insulation Processing T9: Impulse Test Area T9: 220/ 400 kV Assembly
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Manufacturing facilities – Sitarganj
Spread!out!over!12.5-acre!area!and!!is!fully!equipped!to!manufacture!EHV!power!transformers!upto!765!kV!voltage!class The!manufacturing!sheds!occupy!a!total!covered!area!of!~!23,000!sq.m.!ranging!from!4!m!to!24!m!in!height,!and!!spans!of!12!m!to 24!m The!plant!has!been!designed!for!optimal!material!and!work!flow,!and!integrated!manufacturing!operations!with!separate!bays!planned!for: # Single!phase!and!Three!phase!11!kV!distributions!transformer # Three!phase!33!kV!distribution!transformer # Three!phase!66!&!132!kV!power!transformer # Single!phase!and!three!phase!220!to!765!kV!power!transformer
#
Coil!winding
#
Insulation!processing
#
Mild!steel!fabrication
#
Impulse!testing!set-up Manufacturing!capacity!of!14,000!MVA!per!annum!of!mixed!transformer!ratings.!Would!be!able!to!manufacture!and!deliver!one!132 kV transformer!per!day
Distribution Transformer Bay Power Transformer Test Station Material Handling Facility up to 300MT (2 X 150) Power Transformer Bay
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New manufacturing facility at Sitarganj
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New manufacturing facility at Sitarganj
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66/132 kV Winding Area
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66/132 kV Winding Area
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66/132 kV Winding Area
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66/ 132 kV - Assembly
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66/ 132 kV - Assembly
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100 MVA 220/132/11 kV Auto Transformer CCA
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Autoclave & Vapour Phase Drying Oven (VPD)
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132 kV transformers under test
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132 kV transformers under test
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66/132 kV test station
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220/ 400 kV assembly with 2x150 MT EOT cranes
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Impulse Test area: 1600 kVP, 160 KJ Impulse Generator
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Design & engineering and R&D
EXPERT DESIGN & ENGINEERING TEAM
TALs!GM!and!senior!consultant!are!both!Ex!GMs!of!BHEL The!director!of!the!design!&!engineering!has!been!working!with!TAL!for!last!41!years TAL has a very strong, highly experienced design & engineering and R&D team capable of taking new challenges
STRONG!R&D
TAL has strong R&D team having capabilities of developing new products in house All the products manufactured by the company have been developed in-house including the 220 kV & 132 kV transformers The company has a fully computerized design
- ffice and all transformer designs are done on
the basis of in-house developed software For mechanical design, Computer Aided Design tools like AutoCad & Solidworks are used extensively Large number
- f
TAL transformers have successfully cleared Impulse Voltage Withstand Capability tests at 3rd party, Government accredited Laboratories like CPRI (Central Power Research Institute) TAL also has some of the largest no.
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transformers that have cleared 3rd party short circuit tests, amongst companies of TALs size
S.No Designation Qualification Years of Experience 1
GM!(Technical)! M.E.!(Elect)! 38
2
Sr.!Consultant! B.Sc.!(Elect.!Eng.)! 45
3
Director! B.E.!(Elect.!Eng.)! 42
4
Plant!Head B.E.!(Elect.) 39
5
General!Manager B.E.!(Mechanical) 37
6
Deputy!General!Manager BE!(Electrical!Engg.) 14
7
Deputy!General!Manager Diploma!in!Electrical 15
8
Deputy!General!Manager B.Tech!(Electrical) 18
9
Manager!! B.Tech!(Mechanical) 20
10
Sr.!Engineer! B.Tech!(Elect)! 5
11
Sr.!Engineer!! B.Tech!(Elect)+Pursuing!M.Tech! 3.6
12
Sr.!Draftsman!! B.A.+!ITI! 6
13
Sr.!Draftsman!! B.A.+!ITI! 5
14
Engineer! BE(Power!Electronics)! 7
15
Engineer!! B.!Tech!(Electrical!&!E.)! 2
16
Engineer!! Diploma!in!Mechanical 3
17
Trainee!Engineer!! B.Tech!(Mech)+Pursuing!MBA! 2
18
Trainee!Engineer!! B.!Tech!(Mech.)! 1
19
Trainee!Engineer!! M.E.!(High!Voltage)!! 0.1
20
Trainee!Engineer!! M.E.!(High!Voltage)!! 0.1
21
Draftsman! ITI!&!Diploma!(Mech)! 3
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Testing facilities
OVERVIEW
- Independent testing facilities for Power
and Disttibution transformers at both Lucknow and Sitarganj plant.
- TAL"s Test lab has been assessed and accredited in accordance with the
standard ISO/IEC 17025:2005 by National Accreditation Board for Testing Calibration Laboratories (NABL).
- All routine tests/Impulse test & Temperature rise tests as per IS2026/IEC60076
are performed in house using fully automated, computerized test benches & advanced testing software. TAL can also conduct specialized advance tests such as measurement of Partial Dischargge, SFRA etc. at its works.
- Short circuit tests are conductted at CPRI (Indias leading, independent test
center).
- Impulse voltage withstand ability tests are carried out through two impulse
generators (1600 kVp, 160 kJ and 900 kVp, 45 kJ) from Haefely, Switzerland with expandable capacity to test transformers of 765 kV voltage class.
Testing with Yokogawa Power Analyzer Impulse Testing Facility
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Our Quality Policy
We,!at!Technical Associates,!are!committed!to!achieve!total! satisfaction!of!our!customers!by:
- Effectively!implementing!and!continually!improving!the!
Quality!System.
- Delivering!on!time,!products!conforming!to!agreed!
specifications!at!competitive!prices.
- Collectively!and!individually!striving!to!do!things!right!# the!
first!time!and!every!time!- both!in!personal!life!as!well!as!at! the!workplace.
- Continuous!up-gradation!of!technology!and!active!
involvement!of!all!employees!and!associates!in!productivity! improvement.
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Turnkey Projects
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Turnkey Projects
TAL!Engineering!Projects!Division!(EPD)!was!established!in!2006!to! enhance!and!capitalize!Technical!Associates strong!presence!in!the!power! T&D!sector It!undertakes!complete!execution!of!turnkey!electrification!projects!from! conceptualization!,!design,!engineering,!procurement,!erection!and! commissioning The!tasks!taken!up!by!TAL!EPD!include!Rural!Electrification!Works,! Distribution!&!Transmission!lines!from!LT!(440!V)!to!220!kV,!and!electrical! Substations!from!11!kV!to!220!kV Scope!of!works!undertaken!include:
Complete!design,!engineering!&!planning Procurement!&!project!management Erection!/!construction!/!commissioning!/!testing Handing!over!to!customer!/!training
Works!undertaken!include:
Planning,!erection!and!commissioning!of!HVDS!network Rural!electrification!planning!and!commissioning Setting!up!of!LT!lines!for!urban!/!Rural!networks Setting!up!of!11!kV!distribution!substations!and!lines Setting!up!33/66/132/220!kV!switch-yards!and!lines Energy!auditing Planning,!erection!and!commissioning!of!intelligent!rural!load!management!systems
Main!strengths!:
Experienced!engineers,!technicians!&!support!staff!from!the!field!of!project! tendering,!engineering,!execution,!erection,!commissioning!and!testing High!level!of!quality!control
66 kV Sub-station with TAL transformer 132 kV Sub-station under construction 66 kV Sub-station at Mohra, Haryana
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Customers
CUSTOMER SEGMENTS
Key!customer!segments!catered!by!TAL!include:
State!(regional)!electricity!utilities Overseas!electricity!boards. Government!&!private!power!companies Government!and!private!power!equipment!manufacturing!
companies
Infrastructure!companies Other!manufacturing!companies!
KEY CUSTOMERS
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