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Supraflow High Volume Tapping Tee Presented by: Energy Materials - - PowerPoint PPT Presentation
Supraflow High Volume Tapping Tee Presented by: Energy Materials - - PowerPoint PPT Presentation
Supraflow High Volume Tapping Tee Presented by: Energy Materials and Controls 1 www.plcsusa.com | 856-722-1333 Problem - Limited Options Current m ethods for installing branch connections: 1. PE hot tapping 2. Installing 3-Way Tees 3.
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Problem - Limited Options
Current m ethods for installing branch connections:
- 1. PE hot tapping
- 2. Installing 3-Way Tees
- 3. Installing High Volume Tapping Tees
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3-Way Tee
I nstalling a 3 -w ay tee provides no flow restriction, how ever gas m ust be stopped using squeeze-offs.
Disadvantages:
Temporary bypass may be needed, adding labor and material cost. Potential damage to PE at squeeze points, decreases pipeline integrity. Larger excavations increasing reinstatement cost. Lifting equipment to maneuver squeeze off tools in place. Squeeze-off may not completely stop the gas.
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HVTT
Disadvantages: Only available in 2” and smaller Does not have enough flow compacity for larger projects. The high-volume tapping tee (HVTT) is one of the easiest fittings to install a lateral connection.
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PE Saddle Hot Tapping
Disadvantages: Multiple steps required. Typically performed by a specialty trained crew. Requires a large excavation. Connection between new pipe and valve cannot be pressure tested prior to energizing the new lateral.
Hot tapping through a branch saddle uses specialized equipment.
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Supraflow Solution
I ntrinsically safe and easy PE m ain branching operating up to 1 5 0 psi.
- No other solution offers live gas-free 4 "-8 "
branching on 4 "-1 8 " m ain for:
- Main Connections
- High Flow Services
- Large diameter by-pass installations
- Large Tapping Tee is sim ple and quick
using ultra light drilling equipm ent.
- The exclusive tubular cutter retains the
coupon and shavings.
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Supraflow Solution
2010 - Developed by Grupo Torre in Barcelona, Spain, a 136 year old company.
W hy?
- In response to growing concerns in Europe over the lack of cost-
efficient large diameter PE hot tapping systems.
- Safety issues over the potential damage that squeeze-off causes to
PE pipes. To Date…
- Over 9,000 Supraflow tees have been installed World-Wide.
- In use, approved or awaiting internal approval at National Grid,
Peoples Gas, PG&E, CenterPoint Energy, Detroit Edison, Ameren, Bay City Gas, Metropolitan Utilities, WE Energies and other US Utilities for branch connections up to 8″ diameters.
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Supraflow Solution - Sizes
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Supraflow Solution
I nstalls in m ultiple configurations
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Supraflow Solution
- Requires less room to install than other
lateral installation methods.
- Typically installed in a 3’ x 3’
excavation.
Sm aller Excavation= Low er Restoration Cost
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Supraflow Solution - Operation
Uses existing approved fittings.
Tap is in the tee. Contained in a 1 0 0 % gas tight cham ber
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Supraflow Solution - Operation
Pipe connections are com plete prior to tapping.
All connections are air tested at
- nce.
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Supraflow Solution - Operation
Supraflow ’s sim ple to use drill assem bly taps the pipe.
Uniquely designed cutter m akes zero shavings and retains the coupon.
Color Coded System Tool Case
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Supraflow Solution - Operation
3 step closure design creates perm anent air tight seal. 1 . O ring on internal cutter seat acts as prim ary seal. 2 . Tw o additional o rings in the tee’s head. 3 . PE cap w ith o ring finish installation.
After tapping is com plete, cutter is w ithdraw n to the top of tee.
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Supraflow Solution – Negligible Flow Restriction
Tested for pressure loss values. Test w as perform ed at several different flow speeds, up to 3 5 ft/ sec w hich is m axim um available for this kind of tests. Drop w as less than 0 .1 psi.
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Supraflow Solution - Testing
Fully meet ASTM 02513 requirements. Tests performed according to ASTM 02513 and test conditions following ASTM 01598, and assembly electrofusion following procedure qualified under 49CFR 192.283.
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Field Pictures
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Field Pictures
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Field Pictures
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Video - http://www.plcsusa.com/supraflow.html
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Get Started with the Supraflow Today
- No squeezing off.
- Easy to install.
- No flow restriction.
- Saves excavation.
- Use current approved fittings.
- Simple ultra light drilling equipment.
- Cutter retains the coupon and shavings.
4 ”-8 ” branching on 4 ”-1 8 ” PE m ains operating up to 1 5 0 psi m ade sim ple.
The Supraflow saves m oney and enhances safety w hen expanding the PE system w ith large PE branch connections.
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